2.
3.
Installcableendguideonthrottlelever,thenpush
cable barrel lightly toward throttle lever end. (This
will place a slight preload on cable to avoid slack
in cable when moving remote control lever.) Ad-
just barrel on throttle cable to align with anchor
stud.
!
WARNING
Be careful when working on fuel system. Gaso-
line is extremely flammable and highly explosive
under certain conditions. Do not smoke or allow
spark or open flame in area. Wipe up any spilled
fuel immediately.
Secure throttle cable with hardware (retained) as
shown. Tighten cable end guide nut until it bot-
toms out and then back off one full turn. Tighten
cable barrel securely. DO NOT OVER-TIGHT-
EN, as cable must pivot freely.
FUEL SUPPLY CONNECTIONS
!
WARNING
Avoid gasoline fire or explosion. Improper instal-
lation of brass fittings or plugs into fuel pump or
fuel filter base can crack casting and/or cause a
fuel leak.
b
c
d
•
Apply #592 Loctite Pipe Sealant with Teflon to
threads of brass fitting or plug. DO NOT USE
TEFLON TAPE.
•
•
Thread brass fitting or plug into fuel pump or
fuel filter base until finger tight.
a
b
Tighten fitting or plug an additional 1-3/4 to
d
2-1/4
turns using a wrench. DO NOT
OVER-TIGHTEN.
•
Install fuel line. To prevent over-tightening,
hold brass fitting with suitable wrench and
tighten fuel line connectors securely.
b
72014
a - Cable End Guide
b - Attaching Hardware (DO NOT Over-Tighten)
c - Cable Barrel
•
Check for fuel leaks.
4.
Connect fuel line from fuel tank(s) to engine.
Make certain connections are secure. Check for
leaks.
d - Anchor Studs
4.
Place remote control throttle lever in the
wide-open-throttle (W.O.T.) position. Check to
ensure that throttle shutters (valves) are com-
pletely open and throttle shaft lever contacts car-
buretor body casting.
5.
Connect throttle cable using hardware retained
and adjust following instructions “a” or “b”:
Throttle Connections
WEBER 4 BARREL CARBURETOR
1.
Place remote control handle(s) in neutral, idle po-
sition.
IMPORTANT: Be sure that cable is routed in such
a way as to avoid sharp bends and/or contact
with moving parts. DO NOT fasten any items to
throttle cable. Outer cable must be free to move
when cable is actuated.
Index
90-823224--2 796
MCM MODELS - BRAVO AND BLACKHAWK DRIVES - 2A-7
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you