1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Code 21: Throttle Position (TP) Sensor Circuit (Scan)
(1 of 2)
B
B
C
C
A
TP
A
CIRCUIT DESCRIPTION:
DIAGNOSTIC AIDS:
The Throttle Position (TP) Sensor provides a voltage
signal that changes as throttle blades open or close.
Signal voltage should vary from about .7 volts at idle
to about 4.5 volts at Wide Open Throttle (W.O.T.).
The scan tool reads  throttle position in voltage and
percentage of  throttle blade  opening. With  ignition
ON or at idle, TP signal voltage should read between
.3 and .8 volt with the throttle closed, and increase at
a steady rate as throttle is moved toward Wide Open
Throttle (W.O.T.).
The TP  signal is  one of the  most important  inputs
used by the Electronic Control Module (ECM) for fuel
control and for most of the ECM controlled outputs.
If Code 23 is also set, check CKT 813 for faulty wiring
or connections. Check terminals at sensor  for good
contact.
TEST DESCRIPTION:
Number(s) below  refer to circled  number(s) on the
diagnostic chart.
An intermittent problem may be caused by a poor or
corroded connection,  rubbed through wire connec-
tion, a wire that is broken  inside the insulation, or a
corroded wire.
1.
With throttle  closed the TP sensor  should read
between.3and.8volt.Ifitdoesnot,checkthrottle
cable adjustment or for bent linkage.
Any circuitry that is suspected as  causing the inter-
mittent complaint should be thoroughly checked  for
backed-out   terminals,   improper   mating,  broken
locks, improperly formed or damaged terminals, poor
terminal-to-wiring  connections, corroded  terminals
and/or wiring, or physical damage to the wiring har-
ness. After repairs,  clear codes following  “Clearing
Codes” in “ECM Self-Diagnostics.”  Failure to do so
may result in codes not properly being cleared.
2.
3.
With the TP sensor disconnected, the TP voltage
should go low if the ECM and wiring are OK.
Probing  CKT  813  with a  DVOM  to  CKT  416
checks  the   sensor  ground.   A  faulty   sensor
ground will cause a Code 21.
Index
5C-102 - ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY)
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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