Identification
Replacement Parts Warning
The starter identification number is located as
shown.
! WARNING
Electrical, ignition and fuel system components
on your MerCruiser are designed and manufac-
tured to comply with U.S. Coast Guard Rules and
Regulations to minimize risks of fire and explo-
sion.
Use of replacement electrical, ignition or fuel system
components, which do not comply with these rules
and regulations, could result in a fire or explosion
hazard and should be avoided.
a
72789
Battery
Direct Drive Starter Motor
IMPORTANT: Terminals must be soldered to
cable ends to ensure good electrical contact. Use
electrical grade (resin flux) solder only. Do not
use acid flux solder, as it may cause corrosion
and failure.
Battery Cable Recommendations
a
Cable Length
Cable Gauge
Up to 3-1/2 Ft. (1.1 m)
4
2
1
0
00
000
0000
(25 mm2)
3-1/2
- 6 Ft (1.1-1.8 m)
(35 mm2)
(50 mm2)
(50 mm2)
(70 mm2)
(95 mm2)
(120 mm2)
6
7-1/2
9-1/2
- 7-1/2 Ft. (1.8-2.3 m)
- 9-1/2 Ft. (2.3-2.9 m)
- 12 Ft. (2.9-3.7 m)
12
15
- 15 Ft. (3.7-4.6 m)
- 19 Ft. (4.6-5.8 m)
72059
Both positive (+) and negative (–) cables
Permanent Magnet Gear Reduction (PG200 and
PG250) Starter Motor
Torque Specifications
a
Fastener Location
Starter Mounting Bolts
All Other Fasteners
lb. ft.
N·m
30
41
Tighten Securely
Lubricants/Sealants
Description
Part Number
92-25711-2
Permanent Magnet Gear Reduction (PG260)
Starter Motor
Quicksilver Liquid Neoprene
Quicksilver 2 4 C Marine
Lubricant With Teflon
92-825407A3
a - Starter Identification Number
Index
90-823224--2 796
STARTING SYSTEM - 4A-1
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you