1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Gauge Replacement
Senders
1.
2.
3.
4.
5.
6.
Disconnect battery cables from battery.
Remove wires from back of gauge.
Remove hoses (vacuum, speedometer gauge).
Disconnect light socket.
Oil Pressure
DUAL STATION SENDER IDENTIFICATION
Sender will have 353-AM stamped on hex of sender.
Remove holding strap and remove gauge.
Position gauge assembly in  appropriate mount-
ing hole.
TESTING
IMPORTANT:  Use following  test  procedure  for
checking accuracy of oil pressure sender only. If
oil pressure  gauge indicates  zero oil pressure,
refer to Section 1C - “Troubleshooting.”
7.
Installholdingstrapandnuts.Tightennutsevenly
and securely.
IMPORTANT: Do  not distort case  or bracket  by
over-tightening.
1.
2.
Remove wire from sender terminal.
8.
Connect ground (BLACK) wire  to ground termi-
nal, if gauge is not mounted in metal panel.
Connectohmmeterbetweensenderterminaland
sender case.  Check ohms  reading without  en-
gine running (zero pressure), then check reading
with engine running.  Compare oil pressure and
ohms readings as shown in following chart:
9.
Connect other wires to gauge as shown in  Sec-
tion 4F.
10.
11.
12.
Connect hoses (vacuum, speedometer gauges).
Install gauge light socket.
d
Coat all  terminals with  Quicksilver Liquid  Neo-
prene.
b
c
13.
Reconnect battery cables to battery.
a
72754
a -  Positive Lead
b -  Negative Lead
c  - Wire Removed
d -  Oil Pressure Sender
Oil
Pressure
(PSI)
Ohms Reading
Single
Dual
0
227-257
142-162.5
91.7-113.6
9-49
113.5-128.5
71-81.25
45.8-56.8
4.5-24.5
20
40
80
Index
90-823224--2  796
INSTRUMENTATION - 4D-5
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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