3.
Twist solenoid to disengage tab, and remove.
IMPORTANT: DO NOT cut starter motor connec-
tor strap terminal wire (to remove terminal) or
wire will be too short.
b
a
c
b
f
a
h
e
d
i
72631
J
a - Field Coil Screws
b - Attaching Screws
g
REPLACEMENT OF CONTACTS
72632
1.
2.
3.
With solenoid removed from motor, remove nuts
and washers from switch terminal S and starter
motor connector strap terminal.
a - Solenoid Body
b - To Hold In Coil
c - Switch Terminal
d - Motor Connector Strap Terminal
e - To Pull In Coil
f - Contact Ring and Push Rod Assembly
g - Battery Terminal
h - Contact Finger
Remove solenoid end cover retaining screws
and washers and remove end cover from sole-
noid body.
i - Screw
j - End Cover
Remove nut and washer from battery terminal on
end cover and remove battery terminal.
4.
5.
6.
7.
Remove motor connector strap terminal and sol-
der new terminal in position.
Remove and install new battery terminal, washer
and retaining nut to end cover.
Place new contact ring and push rod assembly in
solenoid housing.
Position end cover over switch and motor termi-
nals and install end cover retaining screws. Also
install washers and nuts on solenoid switch and
starting motor terminals.
Index
4A-6 - STARTING SYSTEM
90-823224--2 796
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you