1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

(1)
Relieve fuel pressure from system. Refer
to  “Fuel Pressure  Relief  Procedure”  in
Section 5C.
(4) Allow engine to cool down.
(5)
(6)
Remove the water separating fuel filter.
Pour out a small amount of fuel into a suit-
able container, then add approximately 2
fluid   ounces   (60   ml)   of   Quicksilver
2-Cycle Outboard Oil to fuel in the water
separating fuel filter.
(2)
(3)
Remove plug from top of vapor separator
tank.
Add approximately 1 fluid ounce  (30 ml)
of  Quicksilver  2-Cycle Outboard  Oil  to
fuel in the vapor separator tank.
(7)
(8)
(9)
Install water separating fuel filter.
(4)
(5)
Shut off  the fuel  supply to  the engine’s
fuel pump.
Shut off the fuel supply to the engine.
Start and run engine at idle speed for two
minutes.
Startengineandrunatidlespeeduntilthe
vapor  separator tank  and fuel  injection
system is empty.
(10)  Stop  engine, remove  and  discard  new
water separating fuel filter and in line fuel
filter.
(6)
Reinstall the plug in top of vapor separa-
tor tank.
(11)
Install new filters.
c.   For fuel  injected engines with  Cool Fuel
system:
(12)  Close fuel shut-off valve, if so equipped.
7.   Close fuel shutoff valve, if so equipped.
(1)
Fill fuel  tank(s) with fresh gasoline  (that
does not contain alcohol) and a sufficient
amount of Quicksilver Gasoline Stabilizer
for Marine Engines to treat gasoline. Fol-
low instructions on container.
8.
Clean flame  arrestor and crankcase  ventilation
hoses and reinstall.
9.
Lubricate all items outlined in “Lubrication.”
10.
Drain seawater section of cooling system, as out-
lined in “Draining Instructions” following.
(2)
If boat is to be  placed in storage with
fuel containing alcohol in fuel tanks (if
fuel without alcohol  is not available):
Fuel tanks should be drained completely
and  Quicksilver  Gasoline Stabilizer  for
Marine  Engines  added  to any  fuel  re-
maining in the tank. Refer to “FUEL  RE-
QUIREMENTS”  for  additional  informa-
tion.
11.
Closed Cooling System  Models: Test coolant
to ensure that it will withstand lowest temperature
expected during storage.
12.
13.
Service batteries.
Clean outside of engine and repaint any areas re-
quired with Quicksilver Primer and  Spray Paint.
After paint has dried, spray Quicksilver Corrosion
and Rust Preventive  Type II or  wipe down with
Quicksilver Storage Seal or SAE 20W engine oil.
(3)
Prepare fuel system for extended storage
as follows:
14.
For  drive unit,  refer  to appropriate  stern drive
manual.
Index
90-823224--2  796
MAINTENANCE - 1B-21
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews.
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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