1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Cold Fouling
High Speed Glazing
Dry, black deposits indicate rich fuel mixture or weak
ignition. Clogged flame arrestor, flooding carburetor,
sticky  choke or  weak  ignition components  all  are
probable causes. If, however, only one or two plugs
in set are fouled, check for sticking valves or bad igni-
tion leads. After correcting cause, service (clean, file
and regap) plugs and reinstall.
Insulator has yellowish, varnish-like color, indicating
that temperatures suddenly have risen, usually dur-
ing hard, fast acceleration under heavy load. Normal
depositsdonotgetachancetoblowoff.Instead,they
melt and form a conductive coating. Replace plugs.
If condition recurs,  use colder heat range  plug and
service plugs more frequently.
72421
72421
Overheating
Scavenger Deposits
Insulator is dull white or gray and appears blistered.
Electrodes are eroded and there is an absence of de-
posits. Check that  correct plug heat range  is being
used. Also check for over-advanced ignition  timing,
cooling system  malfunction, lean  fuel/air mixtures,
leaking intake manifold  or sticking valves.  Replace
spark plugs.
Powdery  white or  yellow deposits  are  built up  on
shell, insulator  and electrodes.  This  is normal  ap-
pearance with certain  branded fuels. Accumulation
on ground electrodes and shell areas may be unusu-
ally heavy, but may be easily chipped off. Plugs can
be serviced (clean, file and regap) and reinstalled.
72422
72421
Index
90-823224--2  796
TROUBLESHOOTING - 1C-3
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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