Torque Specifications
Shutter Replacement
IMPORTANT: Engine does not have to be re-
moved to change shutters.
Fastener Location
Block-Off Plate
Lb. Ft.
N·m
1. Loosen clamps and remove exhaust pipe elbow
and exhaust hose.
Exhaust Pipe to Gimbal
Housing
2.
3.
Replace water shutter as shown.
Reinstall pipe elbow and hose. Tighten clamps
securely.
Exhaust Pipe to Tee Pipe
20-25
27-34
Tee Pipe to Gimbal Housing
Upper Exhaust Pipe to Lower
Exhaust Pipe
Exhaust Elbow
Air Pump Mount
Muffler End Plate
Mode Switch
a
b
c
d
Securely
Hose Clamps
Water Shutter Screw/Nut
Lubricants/Sealants/
Adhesives
a
c
Description
Part Number
Quicksilver 2-4-C Marine
Lubricant With Teflon
92-825407A3
Loctite 35
92-59328-1
92-59327-1
92-86166
Loctite Primer
Quicksilver Bellows Adhesive
Quicksilver Perfect Seal
Quicksilver Liquid Neoprene
92-34227-1
92-25711-2
72729
Quicksilver Sound Blanket
Glue
Earlier Style Shutter
92-25234
a - Top Of Pipe
b - Shoulder Bushing
c - Water Shutter
d - Shaft
Index
90-823224--2 796
COLLECTORS - 7D-1
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
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