1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

IMPORTANT: Press  on  the center  of slip  rings
only. Do not bend terminals or pinch wires.
c.   If  continuity does  exist, rotor  field circuit  is
grounded. Inspect  slip  ring terminals  to be
sure that they are not bent and touching rotor
shaft. Also be sure that excess solder  is not
grounding terminals to rotor shaft. If cause for
ground cannot be found, unsolder field wind-
ing leads from slip ring terminals and connect
ohmmeter between one of the leads and rotor
shaft or pole pieces.  If continuity still exists,
replace rotor assembly. If continuity is elimi-
nated, replace slip rings.
3.
Using an arbor press, install slip rings. Press on
center of slip rings until they contact shoulder of
rotor.
4.
Carefully wrap white wire  around outer slip ring
terminal, and blue wire around inner slip ring ter-
minal. Solder wires in place.
b
a
a
b
73098
a -  WHITE Wire
b -  BLUE Wire
c
Component Testing
73099
Rotor
a -  Slip Rings
b -  Ohmmeter With Leads
c  - Pole Pieces
1.
Test rotor field circuit for grounds, using an ohm-
meter (set on Rx1 scale) as follows:
a.   Connect one lead of ohmmeter to either slip
ring and the other lead to  rotor shaft or pole
pieces.
2.
Test rotor field circuit for opens, shorts or high re-
sistance, using an ohmmeter (set on Rx1 scale)
as follows:
b.   Meter should  indicate  no continuity  (meter
should not move).
a.   Connect one ohmmeter lead to each slip ring.
b.   Ohmmeter reading should be 4.1 to 4.7 ohms
with  rotor   at  room  temperature   [70-80°F
(21-26
°C)].
Index
90-823224--2  796
CHARGING SYSTEM - 4C-31
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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