1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

2.
Install mounting hardware and fasteners to retain
pump to bracket.  (Refer to “Exploded View”  for
specific details on your engine.)
Hydraulic Hoses and Fluid
Cooler
Refer to Section 6A - “Seawater Cooled  Models” or
Section 6B - “Closed Cooled Models” for information
on testing or servicing  power steering fluid coolers.
The following is provided to assist in replacement of
power steering fluid hoses and to assure proper rout-
ing and connection to the cooler.
Replace high or low pressure hoses following:
IMPORTANT:  Make   hydraulic  connections   as
quickly as possible to prevent fluid leakage.
b
IMPORTANT: Be  careful to  not  cross-thread or
over-tighten hose fittings.
72950
a
High Pressure Hose
(Pump-to-Control Valve)
a -  Bolt and Lockwasher
b -  Metric Bolt and Lockwasher
REMOVAL
NOTE: Catch fluid that drains from pump and hoses
in a suitable container.
b
1.
Remove high  pressure hose  fitting with  O-ring
seal from pump fitting on rear of pump.
a
72949
a -  Metric Nuts
b -  Washers
3.
4.
Install  drive  belt and  adjust  tension.  Refer  to
“Pump Drive Belt Adjustment” as previously out-
lined.
b
a
Fill and air  bleed system. Refer to Section  1B -
“Maintenance” (see “Table of Contents”).
72848
Mounting Bracket
Mounting bracket is removable  after pump (refer to
previous instructions) and alternator (refer to Section
4C - “Charging  System”) have been removed.  See
“Exploded View” and “Torque Specifications.”
a -  High Pressure Hose Fitting (With O-Ring - Not Visible In
This View)
b -  Pump Fitting
Index
9A-6 - POWER STEERING PUMP
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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