1
2
3
4
5
6
7
8
9
- End Housing
- End Housing Bushing
- Thrust Collar
- Retaining Ring - Pinion Stop Collar
- Pinion Stop Collar
- Clutch Drive Assembly
- Bearing Plate
- Bearing Plate Bushing
- Bearing Plate Washer
Bearing Plate Screw
Periodic Inspection
Cranking motor and solenoid are completely en-
closed in the drive housing to prevent entrance of
moisture and dirt. However, periodic inspection is re-
quired as follows:
1.
Inspect terminals for corrosion and loose con-
nections.
10-
11
- Armature
Pole Shoe - Field Coil
2.
3.
Inspect wiring for frayed and worn insulation.
Check mounting bolts for tightness.
12-
13-
14-
15-
16-
17-
18-
19-
20-
21-
22-
23-
Pole Shoe - Field Coil Screw
Field Coil Grommet - Field Frame
Field Coil Assembly
Leather Washer - Commutator End Frame
Lower Commutator End Frame
Thru Bolt
Insulator Holder - Field Frame Brush
Field Frame Brush - Ground Brush
Field Frame Brush
Brush Lead Screw
Ground And Insulated Holders Support
Package
Field Frame Brush Spring
Dowel Pin - Field Frame
Shift Lever
Shift Lever Stud
Shift Lever Stud Washer
Shift Lever Stud Nut
Starter Motor Repair
Removal
! WARNING
Disconnect battery cables at battery before re-
moving starter.
24-
25-
26-
27-
28-
29-
30-
31-
32-
33-
34-
1.
2.
Disconnect battery cables from battery.
Disconnect wires from solenoid terminals.
Shift Lever Plunger
Plunger To Shift Lever Pin
Plunger Return Spring
Solenoid Switch Screw
Solenoid Switch Assembly
3. Remove starter mounting bolts.
4.
Pull starter assembly away from flywheel and re-
move from engine.
Solenoid Switch
REMOVAL
1.
2.
Remove starter motor as outlined.
Remove screw from field coil connector and sole-
noid attaching screws.
Index
90-823224--2 796
STARTING SYSTEM - 4A-5
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you