1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Water Temperature
!
WARNING
The  following test  involves the  use  of intense
heat. Failure to follow appropriate procedures or
warnings can cause burns which can result in se-
vere personal  injury.  While performing  the fol-
lowing test, observe these general precautions:
DUAL STATION SENDER IDENTIFICATION
Sender will have 362-BC stamped on hex.
REMOVAL
Wear  personal protective  clothing  such  as
rubber gloves,  a non-flammable  apron, and
eye protection - preferably full face shield or
safety glasses.
1.
Drain coolant from closed cooling system into  a
suitable container as outlined in Section 6B.
2.
Remove TAN wire from temperature sender.
The appropriate heat  source should only be
electric. Heat source should be operated by a
qualified person. Be sure to follow all instruc-
tions of the manufacturer of the heat source.
The heat source should be checked eachtime
it is used to be sure it is functioning properly.
The thermometer used in the test should be a
high-temperature thermometer  with a  maxi-
mum reading of at least 300°F (150°C). Under
no circumstances should the operator allow
temperatures to exceed test specifications.
b
a
Perform test only in a well ventilated area.
Use a  suitable container,  such as  metal,  to
hold the water. Avoid use of glass containers
unless the operator first confirms for himself/
herself that the  glass container is an appro-
priate high-temperature vessel.
72611
Typical Water Temperature Sender
a -  TAN Wire
b -  Water Temperature Sender
Because the components will reach high tem-
peratures DO NOT handle  materials or com-
ponents until COMPLETELY cooled.
NOTE: Hoses are shown removed for clarity.
3.
Remove temperature sender.
TESTING
1.
Connect  an   ohmmeter  between  temperature
sender terminal (+) and hex (case) for ground (–)
as shown.
a
b
72768
a -  Ohmmeter Leads
b -  Water Temperature Sender
Index
4D-6 - INSTRUMENTATION
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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