1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

By moving a conical valve known as a pintle, IN, to-
ward the seat  (to decrease air flow), or  OUT, away
from  the  seat (to  increase  air  flow),  a  controlled
amount of air moves around the throttle valve. If RPM
is too low, more  air is bypassed around the  throttle
valve to increase it. If RPM is too high, less air is by-
passed around the throttle valve to decrease it.
Multi-Port Injection Components
FUEL PUMP ELECTRICAL CIRCUIT
When the ignition switch is turned to the  RUN posi-
tion, the ECM will turn ON the fuel pump relay for two
(2)
seconds.
When the ignition switch is turned to the crank posi-
tion, the ECM turns the fuel pump relay ON causing
the fuel pump to start.
The ECM moves the IAC valve in small steps, called
counts. These  can be  measured by  scan tool test
equipment, which plugs into the DLC.
If the ECM does not receive ignition reference pulses
(engine cranking  or running), it shuts  OFF the fuel
pump relay, causing the fuel pump to stop.
During idle,  the proper position  of the IAC valve  is
basedonengineRPM.IftheRPMdropsbelowspeci-
fication  and the  throttle valve  is  closed, the  ECM
senses a near  stall condition and calculates  a new
valve position to prevent stalling.
FUEL RAIL/INTAKE MANIFOLD ASSEMBLY
Engine idle speed is a function of total air flow into
the engine based on IAC valve  pintle position +
throttle valve stop screws and PCV.
The fuel rail performs several functions.  It positions
the injectors  in the intake  manifold, distributes fuel
evenly to the injectors, and integrates the fuel pres-
sure regulator into the fuel metering system.
“Controlled” idle  speed is programmed  into the
ECM,  which determines  the correct  IAC  valve
pintle position to maintain the desired idle speed
for all engine operating conditions and loads.
The minimum idle air rate is set at the factory with
stop screws. This setting allows enough air flow
by the throttle valves to cause the IAC valve pintle
to  be positioned  a calibrated  number  of steps
(counts) from the seat during “controlled” idle op-
eration.
a
b
If the IAC valve is disconnected and reconnected
with the engine running,  the idle speed may be
wrong. In this case, the IAC valve can be reset by
doing the following: turn off engine,  wait ten se-
conds, and restart engine.
c
d
72799
a -  Fuel Rail
b -  Pressure Regulator
c  - Fuel Injector
d -  Intake Manifold
Index
5C-26 - ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY)
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
Document File TypePDF
CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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