1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Power Steering Fluid
you are not getting a “false reading,” make sure the
followingstepsaredonebeforecheckingtheoillevel.
Use Quicksilver  Power Trim and  Steering Fluid, or
automatic transmission Fluid (ATF), Dexron, Dexron
II, Dexron IIl.
Boat “at rest” in the water, or
If boat is on a trailer, raise  or lower bow until the
boat is  setting  at the  approximate angle  that it
would be if setting “at rest” in the water.
Transmission Fluid
Allow sufficient time for oil to drain into the crank-
case if  engine has  just been run  or oil  has just
been added.
Velvet Drive - 10 wt. tractor hydraulic  fluid meeting
the  C-3/TO-2  specification  (preferably Mobil  424,
Chevron, or Citgo).
Hurth - Automatic transmission fluid (ATF) Dexron II
or Dexron IIl.
Checking Engine Oil Level/Filling
IMPORTANT:  ENGINE CRANKCASE  OIL  MUST
BE  CHECKED   AT  INTERVALS  SPECIFIED   IN
“MAINTENANCE SCHEDULE”  CHART. It is nor-
mal for an engine to use  a certain amount of oil
in the process  of lubrication and cooling of  the
engine. The amount of oil consumption is greatly
dependent upon  engine speed,  with consump-
tion being highest at wide-open-throttle and de-
creasing  substantially  as  engine  speed is  re-
duced.
Coolant for Closed Cooling System
!
CAUTION
Alcohol or Methanol base antifreeze or plain wa-
ter, are not recommended for use in fresh water
section of cooling system at any time.
1.
2.
Stop engine and allow boat to come to a rest.
We recommend  that the  coolant section  of closed
cooling system be  filled with Quicksilver Pre-Mixed
Engine  Coolant. In  areas  where the  possibility  of
freezing does not exist, it is permissible to use a solu-
tion of rust inhibitor and water (mixed to manufactur-
er’s recommendations).
Allow oil to drain back into oil pan - approximately
5
minutes.
3.
Remove dipstick. Wipe clean and reinstall. Push
dipstick all the way into dipstick tube.
4.
5.
Remove dipstick and note the oil level.
MerCruiser V-8 engines can use any type of perma-
nent antifreeze or any brand antifreeze solution that
meets GM specification 1825M.
Oil level  must be  between the FULL  and ADD
marks.
6.
If oil level is below ADD mark, proceed to Steps
7
and 8.
Maintaining Crankcase Oil
Level
7.
8.
Remove oil filler cap from valve rocker arm cover.
Add required amount of oil to bring level up to, but
not over, the FULL mark on dipstick.
Overfilled Engine Crankcase
Changing Oil and Filter
Overfilled crankcases (oil level being too high  ) can
cause a fluctuation or drop in oil pressure and rocker
arm “clatter”  on MerCruiser  engines. The  over-full
condition results in the engine crankshaft splashing
and agitating the oil, causing it to foam (become aer-
ated). The aerated oil causes the hydraulic valve lift-
ers to  “bleed down.” This,  in turn, results in  rocker
arm “clatter” and loss of engine performance, due to
the valves not opening properly.
1.
Start engine and run until it reaches normal oper-
ating temperatures.
IMPORTANT: Change  oil  when engine  is warm
from operation, as it flows more  freely, carrying
away more impurities.
2.
3.
Stop engine.
Remove drain plug from oil pan or from oil drain
hose.
Care must be taken when checking engine oil level.
Oil level must be maintained between the ADD mark
and the FULL  mark on the dipstick.  To ensure that
Index
1B-10 - MAINTENANCE
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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