1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

b.   Models with V-Drive Transmission: Lift en-
gine into boat and position on engine bed so
that    enough   propeller    shaft    protrudes
through transmission  and  output flange  for
propeller shaft coupler to be attached. Then,
install coupler and position engine so no gap
can be  seen between coupling  faces when
butted together. Adjust engine bed height,
if necessary, to obtain proper alignment. DO
NOT use mount adjustments to adjust engine
position at this time.
!
CAUTION
Center lifting eye  (located on top  of thermostat
housing) is used  for engine alignment only. DO
NOT use to lift entire engine.
!
CAUTION
DO NOT allow lifting sling  to hook or compress
engine  components   or  damage  to   them  will
occur.
2.
Attach a suitable sling to  lifting eyes on engine.
(Refer to  “Removal” section  for location  of
lifting eyes.)
IMPORTANT: Engine  bed must  position engine
so that a minimum of 1/4 in. (6 mm) up-and-down
adjustment still  exists on  all four  mounts after
performing final alignment. This is necessary to
allow for final engine alignment.
c
a.   Models with  Down  Angle Transmission:
Lift engine into  boat and position on engine
bed so  that transmission output  flange and
propeller shaft coupler are visibly aligned so
no gap can be seen between coupling faces
when  butted together.  Adjust  engine bed
height, if necessary,  to obtain proper align-
ment. DO NOT use mount adjustments to ad-
just engine position at this time.
72947
a
d
c
c
72948
b
a -  Propeller Shaft
b -  Propeller Shaft Coupler
c  - Transmission Output Flange
d -  No Gap Allowed
a
b
72596
3.
Check all four mounts to ensure that they are still
positioned properly,  then fasten  mounts to  en-
gine bed with appropriate bolts or lag screws and
hardware. Tighten lag bolts/screws securely.
a -  Propeller Shaft
b -  Propeller Shaft Coupler
c  - Transmission Output Flange
4.
Disconnect and  remove sling.  Proceed to “En-
gine Final Alignment” section following.
Index
2D-4 –MIE MODELS - HURTH TRANSMISSIONS
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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