1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

2.
Follow these instructions:
INSTALLATION
a.   With ohmmeter  connected as  outlined  and
using  suitable container,  thermometer  and
heatsource,suspendsenderwithtipinwater.
1.   Apply Loctite Pipe Sealant with Teflon to threads
of temperature sender.
2.
Install sender in thermostat housing and tighten
securely.
b.   Heat water and observe thermometer.
c.   As  temperature  rises   ohmmeter  readings
must be within the ranges specified for each
temperature (see chart below).
3.   Connect tan wire and coat with Liquid Neoprene.
d.   Turn heat source off. Allow water and compo-
nents to cool.
NOTE: While water cools you may recheck ohmme-
ter readings.
b
e
a
d
b
72611
Typical Water Temperature Sender
a
a -  TAN Wire
b -  Water Temperature Sender
c
4.
Refill closed cooling system with approved cool-
ant as outlined in Section 6B.
72769
a -  Suitable Container
b -  Thermometer
c  - Heat Source
Fuel Tank Sender
d -  Water Temperature
e -  Ohmmeter Leads
FLANGE TYPE
Testing
Water Temperature
Ohms Reading
121-147
47-55
1.
Disconnect wire  from terminal  on  sending unit
and  ground  wire  from  sending  unit  mounting
screw.
140
194
° F (60° C)
° F (90° C)
212
° F (100° C)
36-41
Remove sending unit from fuel tank.
2.
3.
Connect ohmmeter between sending unit termi-
nal and sending unit housing.
3.
Replace sender if ohmmeter readings are  other
than as shown for each temperature.
Index
90-823224--2  796
INSTRUMENTATION - 4D-7
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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