1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Oil Filter By-Pass Valve and
Adaptor
6.   Wipe out valve chamber  in cylinder block to re-
move any foreign material.
7.
8.
9.
Install by-pass valve (if replaced) and connector.
Torque adaptor nut to 20 lb. ft. (27 N·m).
!
CAUTION
Lubricate  adaptor  seal with  engine  oil.  Install
hose fitting and torque to specifications.
Any Gen V or Gen VI engine with front mounted
vertical oil cooler  MUST have a 30  PSI oil pres-
sure relief valve installed. Severe engine damage
or failure will occur if not installed.
Apply Perfect  Seal to hose threads.  Install and
tighten securely.
Inspection and/or Replacement
Oil by-pass valve and  adaptor should be inspected
whenever engine is disassembled for major repair or
whenever inadequate oil filtration is suspected.
Refer to “Engine Parts List” when ordering parts for
oil filter by-pass valve, adaptor assembly  or remote
oil filter parts.
1.
2.
3.
4.
Remove oil hoses from adaptor.
Remove hose fitting and seal from adaptor.
Remove connector.
Clean parts  in solvent  and blow  dry with  com-
pressed air.
5.
Inspect fiber valves for cracks or other damage.
Check that valves fit tightly  against seats. Push
each valve down and release it. Valves should re-
turn  freely to  their  seats. If  valve  operation is
questionable, by-pass valve should be replaced.
a
72546
Typical By-Pass Valve and Adaptor
a -  Fiber Valves (Ensure That Valves Fit Tightly Against Their
Seals
Index
90-823224--2
796
454 CID (7.4L) / 502 CID (8.2L) - 3A-63
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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