1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

2.
Label and then disconnect all fuel lines from cov-
er of vapor separator tank.
3.
4.
Remove electrical line from retainer clip.
Remove  cover screws  and remove  cover  and
electrical line retaining clip.
5.
6.
Remove float arm pin retaining fastener and re-
move float and needle assembly.
Removediaphragmcoverscrewsandremovedi-
aphragm cover, O-ring, diaphragm and spring.
CLEANING AND INSPECTION
7.
Clean and inspect all parts. Check diaphragm for
damage. Replace if necessary.
8.
Inspect spring for wear. Replace if necessary.
INSTALLATION
1.
Install spring, diaphragm, O-ring and diaphragm
cover  using diaphragm  cover  screws.  Tighten
screws.
2.
3.
Install float and needle assembly and securefloat
arm pin using fastener.
Apply Loctite  8831 to threads  of cover screws.
Install cover and  electrical line retainer clip and
tighten cover screws securely.
3
2
5
6
1
4
73895
Torque Sequence For VST
4.
5.
Secure electrical line in retainer clip.
Connect all fuel lines to cover of vapor separator
tank. Torque fuel line fittings to 23 lb. ft. (31 N·m).
6.
7.
Connect fuel pump electrical connector.
With engine OFF, cycle ignition switch to ON,wait
for 2 seconds,  then OFF, four times, waiting  10
seconds after each key off to prime the fuel sys-
tem and check for leaks.
Index
90-823224--2  796
ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY) - 5C-145
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
Document File TypePDF
CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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