1
2
3
4
5
6
7
8
9
- Field Frame (with Permanent Magnets)
- End Frame
- Ball Bearing
- Brushes With Frame
- Brush Spring
- Armature
- Shield
- Gear
- Roller Bearing
Solenoid Switch
The solenoid switch, along with plunger, return
spring, and shift lever, are completely sealed and
permanently mounted in the drive housing. If sole-
noid is defective, entire drive housing must be re-
placed.
10-
Planetary Gear And Shaft Assembly
Periodic Inspection
11
- Drive
12-
13-
14-
15-
16-
17-
18-
19-
Collar
Retaining Ring
Thrust Collar
Drive Housing
Roller Bearing
Nut
Screw
Thru Bolt
Cranking motor and solenoid are completely en-
closed in the drive housing to prevent entrance of
moisture and dirt. However, periodic inspection is re-
quired as follows:
1.
Inspect terminals for corrosion and loose con-
nections.
*
Contains: Starter Solenoid, Plunger, Return
Spring and Shift Lever
2.
3.
Inspect wiring for frayed and worn insulation.
Check starter mounting bolts for tightness.
PG 200 and PG 250 Starter
Motor Repair
Removal
!
WARNING
Disconnect battery cables at battery before re-
moving starter.
1.
2.
Disconnect battery cables from battery.
Disconnect wires from solenoid terminals.
IMPORTANT: Some starter motors may use a
special mounting shim for gaining flywheel
clearance. Do not lose this shim; it will be needed
when remounting starter on engine block.
3.
4.
Remove starter mounting bolts.
Pull starter assembly away from flywheel and re-
move from engine.
Index
90-823224--2 796
STARTING SYSTEM - 4A-19
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you