Removal
! CAUTION
Center lifting eye (located on top of thermostat
housing) is used for engine alignment only. DO
NOT use to lift entire engine.
Engine Removal
1.
2.
Disconnect battery cables from battery.
!
CAUTION
Remove instrument panel harness connector
plug from engine harness receptacle after loos-
ening clamp.
DO NOT allow lifting sling to hook or compress
engine components or damage to them will oc-
cur.
!
WARNING
10.
Support engine with suitable sling through lifting
eyes on engine.
Be careful when working on fuel system. Gaso-
line is extremely flammable and highly explosive
under certain conditions. Do not smoke or allow
spark or open flame in area. Wipe up any spilled
fuel immediately.
a
3.
Using wrench to stabilize brass coupling at fuel
inlet, loosen fuel line fitting, disconnect and suit-
ablyplugfuellinetopreventfuelintankfromleak-
ing into bilge.
b
72578
4.
Disconnect throttle cable from carburetor and re-
tain locknuts and hardware.
a
5.
6.
7.
8.
Disconnect shift cable from transmission.
Disconnect seawater inlet hose from engine.
Disconnect exhaust system hoses.
Disconnect any grounding wires and accessories
that are connected to engine.
9.
Disconnect propeller shaft coupler from trans-
mission output flange.
72580
b
a
72579
a - Suitable Sling
b - Engine Lifting Eyes
Index
2C-2 - MIE MODELS - VELVET DRIVE TRANSMISSIONS
90-823224--2 796
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you