Installation
Flywheel
1.
Install oil seal in cover with lip of seal toward in-
side of engine, using crankcase front cover seal
installer. Support cover around seal area with ap-
propriate tool as shown.
Removal
1.
2.
3.
Remove engine from boat.
Remove transmission, if so equipped.
a
Refer to “Flywheel Housing” description in this
section and remove flywheel housing and related
parts.
4.
5.
Remove MCM coupler or MIE drive plate.
Remove flywheel.
b
72945
a - Crankcase Front Cover Seal Installer (J-22102)
b - Support (To Prevent Distorting Cover)
2.
3.
Coat both sides of front cover gasket with
Quicksilver Perfect Seal and place in position on
engine.
72350
Bravo Coupler
Install front cover, making sure holes in cover
align with dowel pins in block. Torque front cover
attaching bolts to 120 lb. in. (14 N·m).
4.
5.
6.
7.
8.
Install oil pan and torsional damper as outlined.
Install water circulating pump.
Reinstall engine in boat.
Fill crankcase with engine oil.
Follow procedures in Section 6A or 6B of this
manual:
Seawater Cooled Models:Provideforadequate
water supply to seawater pickup (see Section
6A).
72351
MIE Drive Plate
Closed Cooled Models: Refill closed cooling
section (see Section 6B), and provide adequate
water supply to seawater pickup.
!
CAUTION
Ensure that cooling water supply is available be-
fore starting the engine.
9.
Start engine and check for water and oil leaks.
Index
3A-42 - 454 C.I.D. (7.4L) / 502 C.I.D. (8.2L)
90-823224--2 796
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you