1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Pre-Ignition Damage
Splashed Deposits
Pre-ignition  damage is  caused  by excessive  high
temperatures. Center electrode melts first, followed
by ground electrode.  Normally, insulators are white
but may be dirty if plug has been misfiring. Check for
correct plug  heat  range, advanced  ignition timing,
lean fuel mixture, incorrect fuel used, malfunctioning
cooling system, leaking intake manifold or lack of lu-
brication.
Spotted deposits, which sometimes occur after long
delayed tune-up, accumulate  after a long period  of
misfiring.  When  normal  combustion temperatures
are restored, upon installation of new plugs, deposits
loosen from top of  piston and head and are thrown
against hot insulator. Clean and service plugs and re-
install.
72423
72422
Mechanical Damage
Reversed Coil Polarity
Mechanical  damage  to   spark  plug  firing  end   is
caused by foreign object in combustion chamber.Be-
cause of valve overlap, small objects can travel from
one cylinder to  another. Check all  cylinders, intake
manifold  and  exhaust  material  to prevent  further
damage.
Concave erosion of ground electrode is an indication
of reversed polarity. Center electrode will show only
normal wear. Engine  will misfire and idle  rough. To
correct, reverse  primary coil  leads. Replace  spark
plugs.
72423
72422
IMPORTANT:  When  working  on  engine,  spark
plug holes and carburetor throat should be kept
covered to prevent foreign objects from entering
combustion chamber.
Index
1C-4 - TROUBLESHOOTING
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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