1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

3.   Follow these instructions:
!
WARNING
a.   With an ohmmeter connected as outlined and
using  suitable container,  thermometer  and
heat source, suspend sender with tip in sand.
The  following test  involves the  use  of intense
heat. Failure to follow appropriate procedures or
warnings can cause burns which can result in se-
vere personal  injury.  While performing  the fol-
lowing test, observe these general precautions:
b.   Heat sand and observe thermometer.
Wear  personal protective  clothing  such  as
rubber gloves,  a non-flammable  apron, and
eye protection - preferably full face shield or
safety glasses.
e
The appropriate heat  source should only be
electric. Heat source should be operated by a
qualified person. Be sure to follow all instruc-
tions of the manufacturer of the heat source.
The heat source should be checked eachtime
it is used to be sure it is functioning properly.
b
The thermometer used in the test should be a
high-temperature thermometer  with a  maxi-
mum reading of at least 300°F (150°C). Under
no circumstances should the operator allow
temperatures to exceed test specifications.
a
d
c
Perform test only in a well ventilated area.
Use a  suitable container,  such as  metal,  to
hold the sand. Avoid use of glass containers
unless the operator first confirms for himself/
herself that the  glass container is an appro-
priate high-temperature vessel.
72772
a -  Sutiable Container
b -  Thermometer
c  - Heat Source
d -  Transmisson Fluid Temperature Switch
e -  Ohmmeter Leads
Because the components will reach high tem-
peratures DO NOT handle  materials or com-
ponents until COMPLETELY cooled.
c.   As temperature  rises, switch  will close  and
ohmmeter  will indicate  continuity.  Refer  to
chart below for specifications.
!
WARNING
Switch Condition
Opens
Temperature
Useonlyclean,drysandsuchasusedforgeneral
sandblasting purposes. Use of  sand containing
contaminants  could result  in  hazards such  as
fire, short circuiting, hot-spots, or other hazards.
180-200° F (82-93° C)
220-240° F (104-116° C)
Closes
4.
5.
Turn heat  source off.  Allow sand to  cool. Note
thermometer reading to ensure switch opens up
at specified temperature.
Replace switch  if switch  fails to either  open or
close within the specified temperature.
Index
4D-16 - INSTRUMENTATION
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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