1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

3.
If thermostat  is suspected  of producing  insuffi-
cient engine  temperature, check thermostat  for
leakage by holding  it up to lighted  background.
Light leakage around the  thermostat valve indi-
cates that  thermostat is  not closing completely
and should be replaced. (A small amount of leak-
age at one or two points around the valve perime-
ter is acceptable.)
a
b
c
75083
d
a
MCM / MIE Models With Seawater Flow Through
Exhaust Manifolds
72717
a -  Thermostat Housing
b -  Thermostat
c  - Gasket
Brass Thermostat Shown (Stainless Similar)
d -  Thermostat Housing Cover
a -  Check For Light Leakage Around Perimeter Of Valve
4.
Check opening and closing temperature of ther-
mostat (using a tester similar to the one shown),
as follows:
Testing
1.
Clean thermostat  in soap and water  to remove
any deposits or debris.
a.   Fill tester to within 1 in. (25 mm) of top with tap
water. Do not use distilled water.
2.
Inspect thermostat for corrosion  or other visible
damage.
b.   Open thermostat valve and insert thread. Po-
sition thermostat on nylon string so that it will
be just below  water level when  suspended,
then allow valve  to close. Suspend thermo-
stat in water.
b
a
b
a
72674
71801
c
c
72675
75083
a -  Brass Thermostat
a -  Thermometer
b -  Stainless Steel Thermostat
b -  Nylon String
c  - Stainless Steel Thermostat With Disc
c  - Thermostat (Typical)
Index
6B-8 - CLOSED COOLING SYSTEMS
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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