1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Troubleshooting Silent
Choice Exhaust Silencer
System
NOTE: Perform the following tests with engine(s) not
running.
Compressor will not run
1.
Testing mode switch (ignition switch in RUN posi-
tion).
a.   Purple wire must have battery voltage. If not,
fuse is blown or wiring is faulty.
b.   Brown wire must have battery voltage when
mode switch is held in THRU-TRANSOM po-
sition. If not, switch is faulty.
a
c.   Gray wire  must have  battery voltage  when
the mode switch is held in THRU-PROP posi-
tion. If not, switch is faulty.
2.
Testing air  pump (ignition  switch in  RUN  posi-
tion).
72533
a.   Check that  black wire,  in terminal  block, is
grounded to engine.
b.   Brown wire in terminal block, must have bat-
tery  voltage  when mode  switch  is  held  in
THRU-TRANSOM position.  If not,  wiring is
faulty. If voltage is present, air pump is faulty.
Air pump runs - system inoperative
With air  pump running, check  hoses, fittings, sole-
noid, and relief valve for air  leakage. Replace parts
as needed.
g
b
c
System operates but goes THRU-PROP after air
pump stops running
1.
2.
3.
Check that air pressure is not leaking past sole-
noid. If so, replace.
Check  that  air  pressure   is  not  leaking  back
through air pump. If so, replace check valve.
Check that air pressure is not leaking at air cylin-
der assemblies. If so, replace faulty ones.
d
System stays in THRU-TRANSOM mode, will not
go back to THRU-PROP mode
Gray wire, in terminal block, must have battery volt-
age when mode switch is held in THRU-PROP posi-
tion. If not, wiring is faulty. If voltage is present, sole-
noid is faulty.
f
e
72534
a  - Air Cylinder Assembly
b  - Air Pump
c  - Solenoid
d  - Check Valve
e  - Relief Valve
f   - Air Intake Valve
g  - Mode Switch
Index
90-823224--2  796
TROUBLESHOOTING - 1C-31
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
Document File TypePDF
CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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