1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Seacock (Seawater Inlet Valve)
Seawater Pickups
If a seacock  is being used, it  must be installed be-
tween water pickup  and seawater pickup pump  (or
sea strainer), to allow operator to shut off the seawa-
ter in case of a leak or when boat is not in use. This
will allow the operator to flush or drain the engine, or
clean the sea strainer while boat is in the water. Sea-
cock  used  must  have an  internal  cross-sectional
area equal to or greater than hose to prevent restrict-
ing water flow. Install seacock in an area where it will
be easily accessible  and self-supporting to prevent
hose fatigue.
NOTICE
Refer to manufacturer’s instructions for in-
formation  on removal  and  installation of
other than Quicksilver Seawater Pickups.
IMPORTANT: Seal  the inside edges  of any hole
made through the hull with a suitable sealant to
prevent water absorption and deterioration.
Thru-Hull Mounted
a
b
d
b
c
a
72639
d
c
70355
a -  Seawater Pickup
b -  Seawater Inlet Slots (Must Face Forward - Parallel With
Water Flow
c  - Mounting Screw Holes (If Equipped)
d -  Nut
1.
2.
Seal inside edges of 1-3/4 in. (44 mm) hole in hull
using a suitable sealer.
Seacock (with Thru-Hull Pickup Shown)
a -  Hose Connector 1-1/4 In. (32 mm) I.D. To Seawater Pump
Inlet
b -  Seacock 1-1/4 In. (32 mm) Brass Ball Or Gate Valve
c  - Seawater Pickup
Apply marine caulking (sealer) to mounting  sur-
face on seawater pickup  where hull contact will
occur when installed.
d -  Direction Of Seawater Flow
3.
Ensure slots  in seawater pickup are  facing for-
ward (toward bow  of boat) and install seawater
pickup through  hull. The slots  must be  parallel
with flow of water.
Sea Strainer
If boat is equipped with a sea strainer,  it must be of
sufficient size to ensure that an  adequate supply of
water   is  maintained   for   engine  cooling.   Install
seawater strainer in  an area where  it will be easily
accessible  for   inspection  and  cleaning.   Strainer
should be installed in water inlet hose after water inlet
valve  to  allow   operator  to  shut  off  water   when
cleaning strainer.
4.
Fasten  pickup with  four  appropriate  mounting
screws (if so designed).
5.   Apply marine  caulking  as needed  inside boat.
Apply Loctite to threads of nut and install on pick-
up on inside  of boat and torque  nut to 35 lb. ft.
(42 N·m).
NOTE:  If  pickup   being  installed  does  not   have
mounting screws  on  underside where  mounted to
hull, be certain, after nut is torqued, that slots are still
facing forward.
Index
90-823324--2  796
SEAWATER COOLED SYSTEMS - 6A-3
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews.
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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