1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Audio Warning System
c.   Coat  connections   with  Quicksilver   Liquid
Neoprene.
5.
Reconnect water hoses.
!
WARNING
Audio Warning Heat Switch on V-8 Engines
with Closed Cooling
Always disconnect  battery cables  from battery
before working around electrical system compo-
nents to prevent injury to yourself and damage to
electrical system.
1.
2.
Drain cooling system.
Remove  TAN/BLUE  wire  from  audio  warning
heat switch  in rear hole  of thermostat housing.
Remove switch.
86047A14
Kit
INSTALLATION INFORMATION
Audio Warning Heat Switch on V-8 Engines
with Standard Cooling
1.
2.
3.
Drain cooling system.
b
Disconnect port hoses from thermostat housing.
Remove TAN/BLUE wire from water heat switch
in  port  side   of  thermostat  housing.  Remove
switch.
a
NOTE: Hoses shown removed for clarity.
71518
a -  Audio Warning Heat Switch
b -  TAN / BLUE Wire
a
3.
Install audio warning heat switch as follows:
a.   Install heat  switch into  thermostat housing,
using Loctite  Pipe Sealant  with Teflon  (DO
NOT use Teflon tape) to seal threads. Tighten
securely.
b
b.   Attach TAN/BLUE wire to heat switch with nut
and lockwasher. Tighten nut securely.
72613
a -  Audio Warning Heat Switch
b -  TAN / BLUE Wire
c.   Coat  connections   with  Quicksilver   Liquid
Neoprene.
4.
Install audio warning heat switch as follows:
4.
Fill closed cooling system with proper water/anti-
freeze solution. (Refer to “Filling Closed Cooling
Section” in Section 6B.)
a.   Install heat switch into aft side of thermostat
housing, using Loctite Pipe Sealant with Te-
flon  (DO   NOT  use   Teflon  tape)  to   seal
threads. Tighten securely.
b.   Attach TAN/BLUE wire to heat switch with nut
and lockwasher. Tighten nut securely.
Index
4E-8 - ELECTRICAL KITS
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
Download File
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- 930 pages
Document File TypePDF
CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews.
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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