1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

4.
If level is below bottom of dipstick, but fluid is still
visible in pump reservoir, add required amount of
Quicksilver Power Trim and Steering Fluid or au-
tomatic transmission fluid (ATF), Dexron Dexron
II, or Dexron III, through fill cap opening, to bring
level up  to  FULL COLD  mark on  dipstick. DO
NOT OVERFILL.
2.   Turn steering wheel back and forth to end of trav-
el in each direction  several times, then recheck
fluid level and add fluid, if necessary.
3.
Install vented fill cap.
!  CAUTION
If fluid is not visible  in reservoir, a leak exists in the
power steering system. Find cause and correct.
DO  NOT  operate  engine  without  water  being
supplied to seawater pickup pump, or pump im-
peller  may be  damaged and  subsequent  over-
heating damage to engine may result.
Filling and Bleeding Power
Steering System
4.
Start  engine  and  run  at  fast  idle  (1000-1500
RPM)  until  engine  reaches  normal  operating
temperature.  During   this  time,   turn   steering
wheel back and forth to end of travel in each di-
rection several times.
IMPORTANT:  Power  steering  system  must  be
filled exactly as explained in the following  to be
sure that  all air is bled  from the system.  All air
must be removed, or fluid in pump may foam dur-
ing operation and be discharged from pump res-
ervoir. Foamy fluid also may cause power steer-
ing system to become spongy, which may result
in poor boat control.
5.
Position drive unit so that it  is straight back and
stop engine. Remove  fill cap from  pump. Allow
any  foam in  pump  reservoir to  disperse,  then
check fluid  level and  add fluid,  as required,  to
bring level up to FULL HOT mark on dipstick. DO
NOT OVERFILL. Reinstall fill cap securely.
1.
With engine stopped, position drive unit so that it
is  straight back.  Remove  fill cap/dipstick  from
power  steering  pump. Add  Quicksilver  Power
Trim and  Steering Fluid or  automatic transmis-
sion fluid (ATF), Dexron, Dexron II or Dexron III,
as required, to bring level up to FULL COLD mark
on dipstick.
IMPORTANT:   Drive  unit   must   be  positioned
straight back  and power steering fluid  must be
hot to accurately check fluid level.
6.
If fluid is still foamy (in Step 5), repeat Steps 4 and
until fluid does not foam and level remains con-
5
stant.
IMPORTANT:  Use only  Quicksilver Power  Trim
and  Steering  Fluid  or  automatic transmission
fluid (ATF), Dexron, Dexron II or Dexron IIl in pow-
er steering system.
Index
1B-12 - MAINTENANCE
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
Document File TypePDF
CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews.
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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