1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

IMPORTANT: Observe the following information
to ensure complete draining of cooling system.
Layup
NOTICE
Engine must be as level as possible.
Refer  to  “Cold  Weather  or  Extended  Storage,”
“Precautions,” in this  section, BEFORE proceed-
ing.
A wire should  be repeatedly inserted into  all
drain holes  to  ensure there  are no  obstruc-
tions in passages. Remove petcock, if neces-
sary, to insert wire completely into drain hole.
1.
Fill fuel tank(s) with fresh gasoline that does not
contain alcohol and a sufficient amount of Quick-
silver Gasoline Stabilizer and Conditioner to treat
the gasoline.
IMPORTANT: To prevent threads in manifolds, el-
bows and cylinder blocks  from rusting out dur-
ing  storage,  reinstall  plugs  using  Quicksilver
Perfect Seal on threads. Never leave drain plugs
out during storage.
IMPORTANT: If  boat is  to be  placed in  storage
(with fuel containing  alcohol in fuel tanks), car-
buretors or  vapor separator tanks  must be run
dry at  idle RPM.  Fuel tanks  should  be drained
completely and  Quicksilver Gasoline  Stabilizer
and Conditioner added to  any fuel remaining in
the tank. Also, refer to “Fuel Specifications,” see
Table of Contents.
!
CAUTION
Stern drive unit should be stored  in full “down”
position. Universal Joint bellows may develop a
“set” if unit is stored in raised position and may
fail when unit is returned to service.
2.
3.
Replace all fuel filters
Start engine and check for fuel leaks.
NOTE: If  possible, place  a container  under drains
and hoses to prevent water from draining into boat.
4.   Runenginesufficientlytoheatittonormaloperat-
ing temperature; shut off engine  and change oil
and filter.
!
CAUTION
5.
Ifboathasbeenoperatedinsalty,pollutedormin-
eral-laden waters, flush cooling system.
If engine is  equipped with Closed  Cooling Sys-
tem, Closed Cooling section must  be kept filled
with a solution of ethylene glycol antifreeze and
water (mix  antifreeze to manufacturer’s  recom-
mended proportions to protect engine to lowest
temperature to which it will be exposed). DO NOT
USE PROPYLENE GLYCOL  antifreeze in closed
cooling   section.  Seawater   section,   however,
must be drained completely.
6.
Prepare fuel system for extended storage as fol-
lows:
a.   For engines with carburetors:
Remove flame arrestor assembly and restart
engine. While  operating engine  at fast  idle
(1000-1500
RPM), fog internal surfaces of in-
duction system and combustion chambers by
squirting   approximately    8   ounces   (227
grams) of  Quicksilver Storage Seal  or SAE
!
CAUTION
20W
engine oil  into carburetor  bores.  Stall
engine by squirting last 2 ounces (57 grams)
of Storage Seal or oil rapidly into carburetor.
Turn ignition to OFF.
A discharged battery can  be damaged by freez-
ing.
b.   For fuel injected engines with VST:
!
WARNING
Fuel injection  system is pressurized.  A special
procedure must be used to remove this pressure
before removing the  plug from vapor separator
tank. DO  NOT  attempt to  remove plug  without
having pressure  removed. Fuel could  spray on
hot engine causing fire or explosion.
Index
1B-20 - MAINTENANCE
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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