1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Engine Cranks but Will Not Run Chart A-3 (1 of 4)
INJ/ECM/KS
MODULE FUSE
10A
IGNITION CONTROL
DIST. REFERENCE
“HIGH”
BYPASS
DIST. REFERENCE
“LOW”
CIRCUIT DESCRIPTION:
4.   All injectors should be within 1.0 ohm of each oth-
er and should not be less than 12 ohms at 70°F
This chart assumes that battery condition and engine
cranking speed are OK, and there is adequate fuel in
the tank.
(21
°C). If an injector  is suspected for a no  start
condition, unhook the suspected injector and try
to start the engine.
TEST DESCRIPTION:
5.   Use fuel pressure gauge 91-16850 or J-34730-1.
Wrap a shop towel around the fuel pressure tap
to absorb any small amount of fuel leakage that
may occur when installing the gauge.
Number(s) below  refer to circled  number(s) on the
diagnostic chart.
1.
An ECT sensor  that indicates coolant tempera-
ture less than  actual temperature can flood  the
engine with  fuel. An ECT  sensor that indicates
coolant  temperature  greater   than  actual  can
starve the engine of fuel. If the TP sensor is at 50
to 75% of its range, the engine may be in the clear
flood mode, which will cause  starting problems.
The engine will not start without reference pulses
and, therefore, the scan tool should read engine
RPM (reference) during cranking.
DIAGNOSTIC AIDS:
Unless engine enters “Clear Flood” at the first in-
dication of a flooding condition, it can result in a
no start.
Check for fouled plugs.
Water or foreign material in fuel line, VST, water
separating fuel filter can cause a no start in cold
weather.
2.
3.
No spark may be caused by one of several com-
ponents  related to  the  high  energy ignition/IC
system. The ignition system will address all prob-
lems related to the  causes of a no spark condi-
tion.
A defective MAP sensor may cause a no start or
a stall  after start. To  determine if  the sensor is
causing the problem, disconnect it. The ECM will
then use a default value for the sensor, and if the
condition is  corrected and  the connections are
OK, replace the sensor.
The test light should blink, indicating the ECM is
controlling the injectors OK.
Using  injector  harness test  light  (J-34730-2A)
check for blinking light at injector harness on both
banks of  the  engine. If  not OK,  check injector
fuses.
If above are all OK, refer to “Troubleshooting.”
Index
5C-56 - ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY)
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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