1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Page
Page
Code 43: Knock Sensor (KS)
Fuel Injectors  . . . . . . . . . . . . . . . . . . . . . .  5C-151
Throttle Body   . . . . . . . . . . . . . . . . . . . . . .  5C-152
Throttle Body Adapter Plate . . . . . . . . . . 5C-153
Multi-Port System Description . . . . . . . . . . . 5C-154
Service Precautions  . . . . . . . . . . . . . . . . . . .  5C-154
Multi-Port Exploded Views . . . . . . . . . . . . . .  5C-155
Flame Arrestor and Throttle Body . . . . .  5C-155
Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5C-156
Intake Manifold and Fuel Rail   . . . . . . . . 5C-158
Fuel Pressure Relief Procedure   . . . . . . 5C-159
Multi-Port Components . . . . . . . . . . . . . . . . .  5C-159
Flame Arrestor  . . . . . . . . . . . . . . . . . . . . .  5C-159
Throttle Body   . . . . . . . . . . . . . . . . . . . . . .  5C-160
Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5C-162
Intake Manifold . . . . . . . . . . . . . . . . . . . . .  5C-164
Fuel Rail and Injectors  . . . . . . . . . . . . . . . . .  5C-166
Fuel Rail   . . . . . . . . . . . . . . . . . . . . . . . . . .  5C-166
Pressure Regulator  . . . . . . . . . . . . . . . . .  5C-168
Fuel Injectors  . . . . . . . . . . . . . . . . . . . . . .  5C-169
Throttle Body Injection and Multi-Port Injection
Sensor and Module Servicing  . . . . . . . .  5C-170
Precautions . . . . . . . . . . . . . . . . . . . . . . . .  5C-170
Electronic Control Module (ECM)  . . . . .  5C-170
Knock Sensor (KS) Module  . . . . . . . . . . 5C-171
Engine Coolant Temperature (ECT)
(Non-Scan) (1 of 2) . . . . . . . . . . . . . . . . . . . 5C-96
Code 51: Calibration Memory Failure Non-Scan
Diagnostics (1 of 2)  . . . . . . . . . . . . . . . . . . . 5C-98
Diagnostics -Using Scan Tool (Scan)  . .  5C-100
Code 14 Engine Coolant Temperature (ECT)
Sensor Circuit (Scan) (1 of 2)   . . . . . . . . 5C-100
Code 21: Throttle Position (TP) Sensor
Circuit (Scan) (1 of 2) . . . . . . . . . . . . . . .  5C-102
Code 23: Intake Air Temperature (IAT) Sensor
Circuit (Scan) (1 of 2)  . . . . . . . . . . . . . . .  5C-104
Code 33: Manifold Absolute Pressure (MAP)
Sensor Circuit (Scan) (1 of 2)   . . . . . . . . 5C-106
Code 42: Ignition Control (IC) Circuit
(Scan) (1 Of 2) . . . . . . . . . . . . . . . . . . . . .  5C-108
Code 43: Knock Sensor (KS)
(Scan) (1 Of 2) . . . . . . . . . . . . . . . . . . . . . . 5C-110
Code 51: Calibration Memory Failure
(Scan) (1 Of 2)  . . . . . . . . . . . . . . . . . . . . . . 5C-112
Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . 5C-114
Changes In Terminology . . . . . . . . . . . . . . 5C-114
Diagnostic Trouble Codes  . . . . . . . . . . . . 5C-114
Important Preliminary Checks  . . . . . . . . . 5C-114
Troubleshooting Charts  . . . . . . . . . . . . . . . 5C-115
Fuel Delivery Systems  . . . . . . . . . . . . . . . . .  5C-136
Cool Fuel System Exploded View . . . . .  5C-136
Vapor Separator Tank (VST)
Exploded View . . . . . . . . . . . . . . . . . . . . .  5C-138
VST Fuel Pump (Exploded View)  . . . . .  5C-140
Vapor Separator Tank (VST)  . . . . . . . . . 5C-142
Float and Needle Assembly  . . . . . . . . . .  5C-143
Diaphragm Assembly  . . . . . . . . . . . . . . .  5C-144
Throttle Body Injection Repair
Sensor   . . . . . . . . . . . . . . . . . . . . . . . . . . .  5C-172
Throttle Body Injection Components- Manifold
Absolute Pressure (MAP) Sensor  . . . . . 5C-173
Throttle Position (TP) Sensor . . . . . . . . . 5C-173
Idle Air Control (IAC) Valve   . . . . . . . . . .  5C-174
Knock Sensor  . . . . . . . . . . . . . . . . . . . . . .  5C-175
Multi-Port Injection Components-
Manifold Absolute Pressure (MAP)
Procedures  . . . . . . . . . . . . . . . . . . . . . . . . .  5C-146
Special Tools  . . . . . . . . . . . . . . . . . . . . . . . . .  5C-146
Lubricants/Sealants/ Adhesives  . . . . . . . . . 5C-146
Torque Specifications  . . . . . . . . . . . . . . . . . .  5C-146
Throttle Body Injection System Description  5C-147
Service Precautions  . . . . . . . . . . . . . . . . . . .  5C-147
Throttle Body Exploded Views  . . . . . . . . . . 5C-148
Induction System  . . . . . . . . . . . . . . . . . . .  5C-148
Throttle Body   . . . . . . . . . . . . . . . . . . . . . .  5C-149
Fuel Pressure Relief Procedure   . . . . . . 5C-150
Fuel Meter Cover Assembly . . . . . . . . . . 5C-150
Sensor   . . . . . . . . . . . . . . . . . . . . . . . . . . .  5C-177
Throttle Position (TP) Sensor . . . . . . . . . 5C-178
Intake Air Temperature (IAT) Sensor  . .   5C-179
Idle Air Control (IAC) Valve   . . . . . . . . . .  5C-180
Knock Sensor  . . . . . . . . . . . . . . . . . . . . . .  5C-181
Knock Sensor (KS) Module  . . . . . . . . . . 5C-182
Fuel Pump Relay  . . . . . . . . . . . . . . . . . . .  5C-184
Ignition Control (IC) System Components
5C-184
Precautions . . . . . . . . . . . . . . . . . . . . . . . .  5C-184
Ignition Coil  . . . . . . . . . . . . . . . . . . . . . . . .  5C-185
Spark Plug Replacement  . . . . . . . . . . . .  5C-186
Index
90-823224--2  796
ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY) - 5C-–1
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews.
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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