1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Description
!
WARNING
Weber WFB carburetor  is unique in  design, as the
main body and flange are  cast as a one piece unit.
This, along  with the  bowl cover,  make up  the two
piece construction  which is  made of  light, durable
aluminum to dissipate heat.
Be careful  when changing  fuel system compo-
nents: gasoline is extremely flammable and high-
ly explosive  under  certain conditions.  Be sure
that ignition key is OFF. DO NOT smoke or allow
sources  of spark  or  open  flame in  area  while
changing fuel filter. Wipe up any spilled fuel im-
mediately.
There are two separate float circuits. Each  float cir-
cuit supplies fuel to a primary low speed  circuit and
a  primary and  secondary  high  speed circuit.  The
bowls are vented to the inside of the air horn. A con-
necting vent  passage  effects a  balance of  the  air
pressure between the two bowls.
Fuel Supply Connections
!
WARNING
The float needle valves  are installed at an angle  to
provide  the  best  possible  seating   action  on  the
needles.  This provides  better  needle response  to
float movement, also.
Avoid gasoline fire or explosion. Improper instal-
lation of brass fittings or plugs into fuel pump or
fuel filter base can crack casting and/or cause a
fuel leak.
The high speed circuits  use staged step-up rods in
the main metering jets to control  the amount of fuel
admitted to the nozzles. The position of the step-up
rod is controlled by manifold vacuum  applied to the
vacuum piston.
Apply #592 Loctite Pipe Sealant with Teflon to
threads of brass fitting or plug. DO NOT USE
TEFLON TAPE.
Thread brass fitting or plug into fuel pump or
fuel filter base until finger tight.
A primary air bleed located in the venturi cluster pre-
vents a rich condition or bog as the high speed circuit
is reactivated after deceleration.
Tighten fitting  or plug an additional  1-3/4 to
2-1/4   turns    using   a    wrench.   DO    NOT
OVER-TIGHTEN.
Small  “L”  shaped  metal  tabs,  called  “distribution
tab(s),” are  attached to  some venturi  clusters and
protrude into the air stream at the proper location to
aid distribution of fuel on selected applications.
Install fuel  line. To  prevent  over-tightening,
hold brass  fitting with  suitable wrench  and
tighten fuel line connectors securely.
Check for fuel leaks.
Precautions
!
WARNING
Make sure no fuel leaks exist, before closing en-
gine hatch.
!
WARNING
Always disconnect  battery cables  from battery
BEFORE working on fuel system  to prevent fire
or explosion.
!
CAUTION
DO NOT  operate  engine without  cooling water
being  supplied  to water  pickup  holes  in  gear
housing or water pickup inlet, or water pump im-
peller will be damaged and subsequent overheat-
ing damage to engine may result.
!
WARNING
Be  careful  when  cleaning  flame  arrestor  and
crankcase ventilation hose: gasoline is extreme-
ly flammable and highly explosive under certain
conditions. Be sure that ignition key is  OFF. DO
NOT smoke  or allow  sources of spark  or open
flame in area  when cleaning flame arrestor  and
crankcase ventilation hose.
Index
5B-6 - WEBER 4 BARREL CARBURETOR
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
Document File TypePDF
CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews.
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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