1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Fuel Pressure Relief Procedure
4.   Remove fuel meter cover assembly.
d
NOTICE
Refer to “Service Precautions,” in “Repair
Procedures,” BEFORE proceeding.
a
1.
2.
Disconnect electrical connector from fuel pump.
Crank engine for ten seconds (if engine starts al-
low it to run until it dies) to relieve any fuel pres-
sure in the system.
b
c
Fuel Meter Cover Assembly
e
73767
NOTICE
Refer to “Service Precautions,” in “Repair
Procedures,” BEFORE proceeding.
!
CAUTION
a -  Fuel Meter Cover
b -  Fuel Damper
c  - Gaskets (Regulator Passages)
d -   Screws
DO NOT  remove  the four  screws securing  the
pressure regulator  to the fuel  meter cover. The
fuel pressure  regulator includes  a large spring
under heavy compression which, if accidentally
released, could cause personal injury.
e -  Fuel Meter Outlet Gasket
CLEANING AND INSPECTION
IMPORTANT:  DO NOT  immerse  the  fuel meter
cover  (with  pressure  regulator) in  cleaner,  as
damage to the  regulator diaphragm and  gasket
could occur.
REMOVAL
1.
2.
Remove the flame arrestor from the throttle body.
Disconnect electrical connectors to fuel injectors.
(Squeeze plastic tabs and pull straight up.)
1.
Inspect pressure  regulator seating area  for pit-
ting, nicks, burrs or irregularities. Use a magnify-
ing glass if necessary. If any of the above is pres-
ent, replace the cover assembly.
3.
Remove the fuel meter cover screw assemblies.
Index
5C-150 - ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY)
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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