1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Code 23: Intake Air Temperature (IAT) Sensor Circuit (Scan)
(1 of 2)
INTAKE
B
A
IAT SENSOR SIGNAL
REFERENCE
CIRCUIT DESCRIPTION:
DIAGNOSTIC AIDS:
The  Intake  Air  Temperature (IAT)  sensor  uses  a
thermistor to control  the signal voltage to  the Elec-
tronic Control  Module (ECM).  The  ECM applies  a
voltage (about  5 volts)  on CKT 472  to the  sensor.
When the air  is cold, the  sensor (thermistor) resis-
tance is high; therefore, the ECM will see a high sig-
nal voltage. If the air is warm, the sensor resistance
is low; therefore, the ECM will see a low voltage.
The scan tool reads temperature of  the air entering
the engine and should read close to ambient air tem-
perature when  engine is cold,  and rises as  engine
compartment temperature increases.
The IAT sensor in this engine is located on the star-
board underside of the plenum.
Carefully check  harness and  connections for  pos-
sible open.
TEST DESCRIPTION:
If the engine has been allowed to sit overnight, the in-
take air temperature and coolant temperature values
should read within a few degrees of each other.
Number(s) below  refer to circled  number(s) on the
diagnostic chart.
An intermittent problem may be caused by a poor or
corroded connection,  rubbed through wire connec-
tion, a wire that is broken  inside the insulation, or a
corroded wire.
1.
A Code 23 will set, due  to an open sensor, wire
or connection. This test will determine if the wir-
ing and ECM are OK. If the scan tool indicates a
temperature of over  266°F (130°C), the jumper
harness to the sensor should be checked before
replacing the sensor.
Any circuitry that is suspected as  causing the inter-
mittent complaint should be thoroughly checked  for
backed-out   terminals,   improper   mating,  broken
locks, improperly formed or damaged terminals, poor
terminal-to-wiring  connections, corroded  terminals
and/or wiring, or physical damage to the wiring har-
ness. After repairs,  clear codes following  “Clearing
Codes” in “ECM Self-Diagnostics.”  Failure to do so
may result in codes not properly being cleared.
2.
3.
This will determine if the IAT sensor signal (CKT
472)
or the IAT sensor ground (CKT 813) is open.
This step will  determine if the fault is  in the IAT
sensor or the circuit.
Index
5C-104 - ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY)
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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