1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Timing and Idle Adjustment
Procedures For Thunderbolt
V Ignition
1.   Using a jumper wire, connect the ignition system
timing lead “13” (PUR/WHT  wire) to a good en-
gine ground  (–). This locks  the ignition module
into the “Base Timing Mode”.
2.
Adjust idle mixture following the procedure in the
appropriate engine service manual.
Setting Base Ignition Timing
3.
Remove the jumper wire from the timing terminal.
1.
Connect  timing light  to  number  1  spark plug.
Connect  timing   light  power   supply  leads  (if
applicable) to 12 volt source.
Adjusting Engine Idle Speed
This procedure should be done with boat in the water,
drive unit in neutral and engine at  normal operating
temperature.  Refer  to the  Operation  and  Mainte-
nance Manual for the correct idle speed.
2.
3.
Connect a shop tachometer to engine.
Using a jumper wire, connect the ignition system
timing lead “13” (PUR/WHT  wire) to a good en-
gine ground  (–). This locks  the ignition module
into the “Base Timing Mode”.
1.
Disconnect the throttle cable from carburetor.
4.
5.
6.
Start engine and run at normal idle speed. Allow
engine to reach normal operating temperature.
IMPORTANT: In order to properly set idle speed,
the ignition module MUST BE locked in the “Base
Timing Mode”. This is necessary because of the
“Idle Speed  Control”  feature that  exists in  the
ignition module. See information on the previous
pages about this feature.
Aim timing light at timing tab, located on the tim-
ing gear cover and crankshaft torsional damper.
Adjust timing using the conventional method.
2.
3.
Connect a shop tachometer to engine.
IMPORTANT: Be  sure to disconnect  the jumper
wire from the ignition system test terminal before
attempting to  resume normal operations.  If the
jumper wire is  left in place, the ignition  module
will  operate  in the  “Base  Timing  Mode”.  This
means  that the  additional  timing advance  fea-
tures would not function.
Using a jumper wire, connect the ignition system
timing lead “13” (PUR/WHT  wire) to a good en-
gine ground  (–). This locks  the ignition module
into the “Base Timing Mode”.
4.
Start engine and allow it to reach normal operat-
ing temperature.
7.
Make  sure that  the  distributor has  been tight-
ened. Remove  the jumper wire from  the timing
terminal.
5.
6.
Adjust idle speed to recommended RPM.
Stop engine. Readjust cable barrel and reinstall
the throttle.
8.
Stop engine and remove timing light.
IMPORTANT: Be  sure to disconnect  the jumper
wire from the ignition system test terminal before
attempting to  resume normal operations.  If the
jumper wire is  left in place, the ignition  module
will  operate  in the  “Base  Timing  Mode”.  This
means  that the  additional  timing advance  fea-
tures would not be functioning.
Adjusting Idle Mixture
The procedure for adjusting  carburetor idle mixture
canbefoundintheappropriateengineservicemanu-
al. This procedure also requires that the ignition mod-
ule be locked in the “Base Timing Mode”.
7.
Remove the jumper wire from the timing terminal.
IMPORTANT: In order to properly set idle mixture,
the ignition module MUST BE locked in the “Base
Timing Mode”. This is necessary because of the
“Idle Speed  Control”  feature that  exists in  the
ignition module. See information on the previous
pages about this feature.
Index
90-823224--2  796
IGNITION SYSTEM - 4B-19
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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