6.
7.
Apply a thin coating of Quicksilver 2-4-C Marine
Lubricant to roller bearing in drive housing.
9. Install thru bolts and brush lead. Tighten fasten-
ers securely.
Insert shaft and drive assembly into drive hous-
ing. Pins of drive must be snapped into holes of
shift lever. Thrust collar must be in place before
shaft is inserted in housing roller bearing.
IMPORTANT: Do not overtighten thru bolts. Over-
tightening will bend end frame.
a
b
72628
a
c
b
72060
a - Thru Bolts
b - Brush Lead
Installation
IMPORTANT: Install special mounting shim (if
equipped) between starter motor and engine
block.
72075
1.
2.
Place starter motor in position and install mount-
ing bolts. Torque bolts to 30 lb. ft. (41 N·m).
a - Pins Of Drive
b - Holes Of Shift Lever
c - Thrust Collar
Connect YELLOW/RED wire to terminal S of so-
lenoid. Connect ORANGE wire, RED wire, and
battery cable to large terminal of solenoid. Tight-
en fasteners securely. Coat terminals with Quick-
silver Liquid Neoprene. Install battery cable boot,
if so equipped.
8.
Install shield. Align brush lead and solenoid ter-
minal when inserting armature into planetary
gears.
c
b
3.
Connect battery cables to battery in the following
order. Connect positive (+) cable to positive (+)
battery terminal and tighten cable clamp. Then
connect negative (–) cable to negative (–) termi-
nal and tighten clamp.
a
72061
a - Shield
b - Brush Lead
c - Solenoid Terminal
Index
90-823224--2 796
STARTING SYSTEM - 4A-27
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you