1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

but once the water content of the fuel has built up to
about one-half  of one  percent, it  will separate  out
(phase separation), bringing the alcohol with it. This
alcohol-water mixture settles to the bottom of the fuel
tank and if this mixture gets into the engine, the en-
gine can be seriously damaged internally, as it may
wash the protective film of oil off the bore of any cylin-
der that it enters. Before the engine can be restarted,
it is necessary to remove the separated alcohol and
water layer, flush out the fuel system with clean fuel
and remove and dry the spark plugs.
TEST FOR ALCOHOL CONTENT IN GASOLINE
The following is an acceptable and widely used field
procedure for  the detection  of alcohol  in gasoline.
Use any small transparent bottle or tube that can be
capped and is, or can be, provided with graduations
or a mark at about 1/3 full. A pencil mark on a piece of
adhesive tape may be used.
Procedure
1.
2.
Fill the container with water to the mark.
Add fuel almost to fill the container, leaving some
air space,  then cap  the container.  The propor-
tions of  fuel to  water are  not critical,  but there
should be 2 to 3 times as much fuel as water.
BOAT / MOTOR STORAGE
When operating  a  MerCruiser engine  on gasoline
containing alcohol,  storage  of gasoline  in the  fuel
tank for long periods of time should be avoided.
3.
Shake container vigorously and allow it to sit up-
right for 3 to 5 minutes. If the volume of  water
appears to have increased, alcohol is present. If
you are not sure, there is no need for concern. If
the dividing line between water and fuel becomes
cloudy, use the middle of the cloudy band.
Long periods  of storage, common  to boats, create
unique  problems.  In  cars,  gasoline/alcohol  blend
fuels normally are consumed before they can absorb
enough moisture to cause trouble, but boats often sit
idle long enough for phase separation to take place.
In addition, internal corrosion may take place during
storageifalcoholhaswashedprotectiveoilfilmsfrom
internal components.
Crankcase Oil
To help obtain optimum engine performance and  to
provide  maximum  protection, we  strongly  recom-
mend the use of Quicksilver 4-Cycle Marine Engine
Oil. If not available, a good grade, straight weight, de-
tergent automotive oil of correct viscosity, with an API
classification of SF or SG, may be used.
WINTER STORAGE
If boat is to be placed in winter storage, carburetors
must be run dry at  idle RPM. Permanent fuel tanks
should be drained completely and Quicksilver Gaso-
line Stabilizer and Conditioner added to any fuel re-
maining in  the tank.  Portable fuel tanks  should be
emptied completely.
The following chart is a guide to crankcase oil selec-
tion. Oil filter should always be changed with oil.
In those areas where recommended straight weight
oil is not available,  a multi-viscosity 20W-40 (SF or
SG)  or,  as  a second  but  less  preferable  choice,
WARRANTY
Performance  problems  and  fuel  system  or  other
damage resulting  from the use  of gasoline-alcohol
blended fuels are not the responsibility of MerCruiser
and will not be covered under our warranty.
20W-50
(SF or SG) may be used.
IMPORTANT: The use of non-detergent oils, mul-
ti-viscosity oils  (other than 20W-40  or 20W-50),
low quality oils or oils which contain solid addi-
tives specifically are not recommended.
CONTINUING EVALUATIONS
The effects of gasoline with ETHANOL and METHA-
NOL are still  being evaluated by  the United States
Coast Guard, the National Marine Manufacturers As-
sociation (NMMA), Mercury Marine and other engine
and boat manufacturers.
We  have recommended  pump  posting  of  alcohol
content of  gasoline. Further  we recommend  using
gasoline known  not to contain  any METHANOL or
ETHANOL when possible.
72010
Index
90-823224--2  796
MAINTENANCE - 1B-9
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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