IMPORTANT: When installing shift cables, be
sure that cables are routed in such a way as to
avoid contact with moving parts and/or sharp
bends [all bends must make greater than an 8
inch ( 203 mm) radius]. DO NOT fasten any items
to shift cables.
d. Measure distance between marks “a” and
“b,” and mark position “c,” half-way between
marks “a” and “b.”
b
c
2.
Check shift lever positioning as indicated:
a
IMPORTANT: Check that shift lever is positioned
approximately 10° aft of vertical when in the neu-
tral detent position and that the distance (“c”)
between studs in the following is set at 7-1/8 in.
c
(318mm).
If necessary, loosen clamping bolt and
position lever so that dimension “c” is as shown
when in the neutral detent position and retighten
bolt.
22024
6.
Center cable-end play, then adjust cable barrel
to align holes in barrel, and in cable end guide,
with attaching points on transmission.
b
7. Temporarily install shift cable. Do not secure at
this time.
c
a
a
d
73587
Typical Hurth Transmission Shown
a - Shift Lever
b - Lever, in Neutral Detent, Must Be Approximately
10° Aft of Vertical
c - Dimension Between Studs - 7-1/8 in. (318mm)
d - Clamping Bolt
73587
Typical
3.
4.
5.
Place remote control shift lever, and transmis-
sion shift lever, in neutral position.
a - Shift Cable End Guide
Remove nuts and washers from shift cable at-
taching studs.
IMPORTANT: Transmission is “fully” in gear
when shift lever comes to a stop, in either direc-
tion.
Locate center of remote control and control shift
cable play (backlash), as follows:
8.
Place remote control shift lever in forward gear
position. Check to ensure transmission is fully in
gear, as follows:
a. Check that remote control is in neutral posi-
tion.
b. Push in on control cable end with enough
pressure to remove play, and mark position
“a” on tube.
a. Hold shift lever in position.
b. Carefully slide shift cable off of anchor
points.
c. Pull out on control cable end with enough
pressure to remove play, and mark position
“b” on tube.
c. Attempt to move shift lever further.
Index
90-823224--2 796
MIE MODELS - HURTH TRANSMISSIONS - 2D-11
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you