Important Service
Information
INSTALLATION
Install pulley, as follows, using pulley installer tool (P/
N 91-93656A1), and a long straight edge:
1.
2.
Place pulley on pump shaft.
Pump Pulley Replacement
Thread stud all the way into pump shaft. Place
bearing over stud. Do not use spacer from kit.
REMOVAL
3.
4.
Thread nut onto shaft. Thread tool shaft (and nut)
all the way onto stud (threaded into pump pulley).
IMPORTANT: Kent-Moore Tool J-25034 must be
used to remove the pressed-on pulleys used on
power steering pumps. This tool has an end on it
that willnotmushroomtheendofthepumpshaft.
DO NOT use Kent-Moore Tool J-21239 to remove
these pulleys.Thistoolhasataperedendandwill
damage the shaft.
Using a long straight edge (to check drive belt
alignment), turn large pusher nut until drive belt
is parallel to straight edge.
5. Check pulley installation for correct alignment.
d
c
e
1.
Install Kent-Moore Tool J-25034 on end of pulley
and shaft as shown.
f
b
2.
While holding tool with suitable wrench, turn
threaded screw until pulley is removed.
a
a
i
72822
g
h
a - Power Steering Pump Pulley
b - Stud
72821
c - Do Not Use Spacer
d - Bearing
e - Nut
a - Kent-Moore Pulley Removal Tool (P/N J-25034)
f - Tool Shaft
g - Crankshaft Pulley (shown) Or Water Circulating Pump
Pulley
h - Long Straight Edge
i - Drive Belt Parallel
Index
90-823224--2 796
POWER STEERING - 9A-3
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you