1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

IMPORTANT: Adjust  shift cables  as outlined  in
appropriate Stern Drive Service Manual.
b.   Later Style Control  Valve: Torque both fit-
tings to  23 lb. ft. (31  N·m). Route hoses  as
shown for each model.
10.
Refer to appropriate Stern Drive Service Manual
and install and adjust drive unit and remote con-
trol shift cables, using hardware retained.
a
IMPORTANT: After  fluid hose installation  in the
following, bleed  power steering system as  out-
lined inSECTION1B-“Maintenance”ofthisman-
ual, or refer  to the appropriate  Stern Drive Ser-
vice Manual.
73786
All Models Except 502 EFI
!
CAUTION
Route hoses  exactly as shown  below. This will
help avoid  stress on  the  hose fittings  and will
help avoid kinks in the hose.
a -  Hose Fittings
a
IMPORTANT:  Make   hydraulic  connections   as
quickly as possible to prevent fluid leakage.
IMPORTANT: Be  careful not  to  cross-thread or
over- tighten fittings.
11.
Connect both hydraulic hose fittings.
73860
a.   Earlier  Style Control  Valves:  Torque  the
large fitting to 23 lb. ft. (31 N·m).  Torque the
small fitting to 100 lb. in. (11 N·m).
502
Starboard Side of the Cooler
EFI with Oil Cooler Return Lines on the
a -  Hose Fittings
b
a
12.
Connect battery cables to battery by FIRST con-
necting positive (+) battery  cable (usually RED)
to positive (+) battery terminal. Tighten clamp se-
curely. Then, connect negative (–) battery cable
(usually BLACK) to negative (–) battery terminal.
Tighten clamp securely.
NOTE:  Spray terminals  with  a battery  connection
sealant to help retard corrosion.
22023
a -  Small Fitting
b -  Large Fitting
Index
90-823224--2  796
MCM MODELS - BRAVO AND BLACKHAWK DRIVES - 2A-11
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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