1
2
3
4
5
6
7
8
9
- Screws (3)
- Nut (9)
- Flat Washer (4)
- Sensing Wire (RED / PURPLE)
- Excitation Wire (PURPLE)
- Cover
- Tie Strap
- Rubber Gasket
- Condenser
Disassembly
IMPORTANT: The following instructions are for
complete disassembly and overhaul of the alter-
nator. In many cases, however, complete disas-
sembly of alternator is not required and, in those
cases, it is necessary only to perform the opera-
tions required to repair or replace the faulty part.
10-
11-
Insulator
Bolt (4)
1.
Mount alternator in a vise so that rear end frame
is facing you.
12
13
-End Frame (Rear)
-Cap (2)
2. Disconnect regulator leads from terminals on
rear end frame. Remove four nuts, Phillips head
screw and two regulator leads. Then pull regula-
tor cover away from rear end frame.
14-
15-
16-
17-
18-
19-
20-
21-
22-
23-
24-
25-
26-
27-
28-
29-
Brush / Regulator Assembly
Rectifier Assembly
Flat Washer
Screw
Stator
Rotor And Slip Ring
Retaining Plate
Front Bearing
End Frame (Front)
Screw (3)
Fan Spacer
Fan
Pulley Spacer
Pulley
d
b
c
Lockwasher
Nut
a
72963
a - Regulator Leads
b - Nuts (4)
c - Phillips Head Screw
d - Regulator Cover
3.
Remove stud cover insulator, two nuts and tie
strap from brush/regulator assembly.
Index
90-823224--2 796
CHARGING SYSTEM - 4C-9
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you