1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Engine Noise
4.   Try to isolate the noise to location in engine: front
to back, top to bottom.  This can help determine
which components are at fault.
Important Information
5.
Sometimes  noises can  be  caused  by  moving
parts coming in contact with  other components.
Examples are: flywheel or coupler; exhaust flap-
pers  rattling  against  exhaust  pipe; crankshaft
striking (pan, pan baffle, or dipstick tube); rocker
arm striking valve cover; and loose flywheel cov-
er. In many cases if this is found to be the prob-
lem, a complete  engine teardown is not neces-
sary.
No  definite  rule  or  test   will  positively  determine
source of engine noise; therefore, use the following
information only as a general guide to engine noise
diagnosis.
1.
Use a timing light  to determine if noise is  timed
with  engine  speed or  one-half  engine  speed.
Noises timed  with engine  speed are related  to
crankshaft,  rods, pistons,  piston  pins, and  fly-
wheel. Noises  timed to  one-half  engine speed
are valve train related.
6.
7.
When noise is isolated to a certain area and com-
ponent, removal and inspection will be required.
Refer to proper sections of service manual for in-
formation required for service.
2.
3.
The use  of a stethoscope can  aid in locating  a
noise source; however, because noise will travel
to other metal parts not involved in the problem,
caution must be exercised.
If noise cannot be distinguished between engine
and drive unit, remove drive from boat. Run a wa-
ter supply directly to engine. Run engine without
the drive to determine if noise is still there.
If you believe noise is confined to one particular
cylinder, ground spark plug leads, one at a time.
If noise lessens noticeably or disappears, it is iso-
lated to that particular cylinder.
Valve Cover Area
Location
Possible Cause
Rocker arm striking valve cover
Rocker arm out of adjustment
Worn rocker arm
Valve cover area, timed to one-half engine
speed, noise could be confined to one cylinder
or may be found in any multitude of cylinders
Bent push rod
Collapsed filter
Index
1C-18 - TROUBLESHOOTING
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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