1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Fuel Specifications
sign of leakage or deterioration requires replace-
ment before further engine operation.
Because of possible adverse effects of alcohol in
gasoline,  it   is  recommended  that   only  alco-
hol-free gasoline be used where possible. If only
fuel containing alcohol is available, or if the pres-
ence of  alcohol is  unknown, increased inspec-
tion frequency for leaks and abnormalities is re-
quired.
Fuel
!
CAUTION
Use of improper gasoline can damage the engine
seriously. Engine damage that  results from use
of improper gasoline is considered misuse of the
engine and is not covered under MerCruiser War-
ranty.
!
WARNING
Avoid gasoline fire or explosion. Improper instal-
lation of brass fittings or plugs into fuel pump or
fuel filter base can crack casting and/or cause a
fuel leak.
USA and Canada
Fuel having a posted pump Octane Rating of 87 (R +
M) / 2 minimum. Premium gasoline [92 (R + M) / 2] is
also acceptable . DO NOT use leaded gasolines.
IMPORTANT: When  operating a  MerCruiser en-
gine on gasoline  containing alcohol, storage of
gasoline in the fuel tank for long periods should
be avoided. Long periods of storage, common to
boats,  create  unique  problems.  In  cars,  alco-
hol-blend  fuels normally  are consumed  before
they  can   absorb  enough   moisture  to  cause
trouble, but boats often sit idle  long enough for
phase separation to take place. In addition, inter-
nal corrosion may take place during storage if al-
cohol has washed protective oil films from inter-
nal components.
Outside USA and Canada
Fuel having a posted pump Octane Rating of 92 RON
minimum. Premium  gasoline (98  RON) is also  ac-
ceptable. If  unleaded is not  available, use a  major
brand of leaded gasoline.
Gasolines containing alcohol,  either methyl alcohol
(methanol) or ethyl alcohol (ethanol)  may cause in-
creased:
Corrosion of metal parts.
Deterioration of elastomer and plastic parts.
Fuel permeation through flexible fuel lines.
Wear and damage of internal engine parts.
Starting and operating difficulties.
GASOLINE / ALCOHOL BLENDS
Many new motor vehicle owner manuals are warning
about the potential damage from using gasoline con-
taining  alcohol, especially  METHANOL.  They cite
possible fuel system damage and performance prob-
lems. These are just two of the hazards that may be
caused by alcohol. These same problems as well as
the additional safety  risk of fire and  explosion from
fuel system leaks apply  to marine inboard engines.
METHANOL is more severe in its bad effect than is
ETHANOL. Alcohol is also more severe in older en-
gines since newer engines have materials which are
more resistant to alcohol.
Some of these adverse effects are due to the tenden-
cy of gasolines containing alcohol to absorb moisture
from the air, resulting in a phase of water and alcohol
separating from the gasoline in the fuel tank.
The adverse effects of alcohol are more severe with
methyl  alcohol (methanol)  and are  worse  with in-
creasing alcohol content.
!
WARNING
EFFECTS OF GASOLINE / ALCOHOL BLENDS
ON MARINE ENGINES
Fire  and Explosion  Hazard:  Fuel leakage  from
any part of the fuel system can be a fire  and ex-
plosion hazard which  can cause serious bodily
injury or death. Careful periodic inspection of the
entire fuel system is mandatory, particularly after
storage. All  fuel system  components including
fuel tanks (whether plastic, metal or fiberglass),
fuel lines, primer  bulbs, fittings, fuel  filters and
carburetors  should  be  inspected  for  leakage,
softening, hardening, swelling or corrosion. Any
Corrosion  of metals  may  result from  use  of alco-
hol-gasoline  blends.  Portable  or  permanently  in-
stalled fuel tanks  of metal or  fiberglass, fuel filters,
fuel lines and float bowls may be affected by alcohol
blended fuels. Many fiberglass fuel tanks are slowly
dissolvedbyalcohol,leadingimmediatelytofilterand
carburetor plugging and eventually to tank failure.
Fuels containing  alcohol will absorb  moisture from
the air. At first, this  moisture will remain in solution,
Index
1B-8 - MAINTENANCE
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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