Reassembly
3. Slide front end frame over rotor.
1.
Install new front bearing into front end frame
bearing bore using an arbor press. If necessary,
use a bearing driver that contacts outer race
only.
IMPORTANT: DO NOT clamp vise on rotor pole
pieces when tightening pulley nut (in next step),
or pole pieces may be distorted.
4.
Slide fan spacer onto rotor shaft. Install fan,
pulley, lockwasher and nut on shaft. Clamp pulley
in a vise, using protective jaws or an old oversize
V-belt to protect pulley, and torque nut to specifi-
cations. Tighten vise only enough to allow tight-
ening of nut, as excessive tightening may distort
pulley.
5.
Assemble stator to rectifier by soldering the three
leads to the three rectifier terminals.
72835
Installing Front Bearing into Front End Frame
a
2.
Install front bearing retaining plate using three
Phillips head screws and lockwashers.
a
72826
a - Stator Lead Connections
NOTE: Be sure to connect leads to their original
positions.
6.
Install assembled stator and rectifier assembly
into rear end frame, aligning scribe marks on
each (scribed during disassembly), and install
Phillips head screw and washer to retain.
b
72829
a - Philips Head Screws And Lockwashers
b - Front Bearing Retaining Plate
IMPORTANT: The insulating washers MUST BE
installed as shown or damage to the alternator
will result.
Index
4C-16 - CHARGING SYSTEM
90-823224--2 796
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you