1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

FINAL IDLE SPEED AND MIXTURE
4.   With boat in open water, place remote control in
forward gear, idle position.
IMPORTANT: Boat MUST BE in the water and en-
gine at  normal  operating temperature  to accu-
rately check and adjust idle speed and mixture.
5.   Disconnect  throttle  cable   barrel  from  anchor
stud. BE SURE NOT TO LOSE SPACER ON AN-
CHOR STUD.
Carburetor  should be  set  so that  engine  idles as
smoothly as possible, with boat in the water, engine
normal operating temperature  and drive unit in  for-
ward gear. To adjust idle speed and mixture, proceed
as follows:
6.   Adjust  idle speed  adjustment  screw  to  obtain
specified  idle   RPM.  (Refer  to   Section  1B   -
“Tune-Up Specifications” charts.)
NOTE: Idle speed must be at specified RPM or less.
Or engine will be operating on the off idle circuit. Mix-
ture  screw  adjustments  will  be  ineffective  if  this
condition exists.
IMPORTANT: DO NOT attempt to compensate for
other engine problems (incorrect ignition timing,
faulty  ignition  components,  low compression,
vacuum leaks, etc.) with carburetor adjustments.
This will only cover the problem, which must be
corrected if engine  is to achieve  maximum fuel
economy and performance.
7.
With engine running at or just below specified idle
RPM, adjust idle mixture screws as follows:
a.   Turn idle mixture  needle in (clockwise) until
the engine speed begins to decrease due to
LEAN mixture.
1.
Connect a shop tachometer to engine.
b.   Turn same idle mixture screw outward (coun-
terclockwise)untiltheenginespeedbeginsto
decrease due to a RICH mixture.
IMPORTANT: DO  NOT turn  idle mixture screws
(needles) tightly into seat,  as damage to needle
and/or seat may result.
c.   Turn screw in  to a point between  these two
extremes to obtain maximum engine smooth-
ness and RPM.
2.
If a new or rebuilt carburetor has been installed,
turn each idle mixture screw until it LIGHTLY con-
tacts  seat (if  not  already  accomplished),  then
back out 1-1/4 turns. This will provide a sufficient
setting to allow starting the engine.
d.   Repeat procedure with other mixture screw.
e.   Readjust idle speed adjusting  screw, if nec-
essary, to obtain specified idle RPM.
3.
Start engine and  run at 1500 RPM  until engine
reaches normal operating temperature.
8.
9.
Place  remote  control  in  neutral.  Turn ignition
OFF.
Accelerator pump linkage  should be rechecked
at this  time. Refer to  Steps 3 and  4, of Adjust-
ments - “Accelerator  Pump”, as previously  out-
lined and verify pump is set at 7/16 in. (11mm) as
specified.
!
WARNING
DO NOT leave helm unattended while performing
idle speed  and mixture adjustments,  following.
BE
CAREFUL
NOT
TO
ACCIDENTALLY
ACCELERATE   ENGINE  WHILE   PERFORMING
ADJUSTMENTS.
10.
Refer to  SECTION 2. Install and  adjust throttle
cable following  instructions appropriate to  your
power package.
Index
90-823224--2
796
WEBER 4 BARREL CARBURETOR - 5B-15
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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