1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

!
CAUTION
!  CAUTION
Engine  MUST BE  aligned  correctly  to achieve
proper engine operation and to prevent damage
to drive shaft. If drive shaft is run at an incorrect
angle, damage to universal joint bearings may re-
sult.
Failure to  properly position output  shaft flange
(as described  following)  may result  in bearing
damage.
8.
Relieve hoist tension from engine, then slide en-
gine fore or  aft as needed to obtain  1/4 in. (6.4
mm)  between  flange  shoulder  and  extension
shaft housing bearing, as shown.
6.
Position base  of protractor on  drive shaft; then
raise or lower engine (as boat  construction per-
mits) until indicator  needle is 1 degree  to 3 de-
grees on either side  of reading taken in Step 1.
Record this reading in the following chart for later
use.
c
b
c
a
b
a
70238
72591
a -  Drive Shaft
b -  Protractor
c  - Output Shaft Flange
a -  Flange Shoulder
b -  Bearing
c  - 1/4 In. (6 mm)
Reading from Step 6. __________ degrees to the
9.
Position engine for correct engine and drive shaft
lateral alignment as follows:
_________
side of reference mark.
a.   Measure the length of (a) and (b) to the cen-
ters of bolt holes. They MUST BE EQUAL. If
they are not equal, slide the  aft and forward
ends of the  engine equal amounts  in oppo-
site directions to obtain equal lengths for (a)
and (b).
7.
Adjust stringer  height so  that the stringers  just
contact the engine mount bases.
a
b
70246
These Dimensions Must Be Equal
b.   Recheck Step 8. If Step 8 is not as specified,
adjust and  recheck  Step 9a.  Continue this
process until both Steps 8 and 9a are as spe-
cified.
Index
90-823224--2  796
BRAVO AND BLACKHAWK DRIVES WITH DRIVESHAFT EXTENSIONS - 2B-7
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
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CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews.
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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