1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Code 43: Knock Sensor (KS) (Non-Scan)
(1 of 2)
FUSE 15A
TO SYSTEM
RELAY
KNOCK SENSOR
MODULE
KNOCK SENSOR
SIGNAL
CIRCUIT DESCRIPTION:
DIAGNOSTIC AIDS:
The ability to sense engine knock or detonation is ac-
complished with a module that sends a voltage signal
to  the ECM.  As the  knock  sensor detects  engine
knock, the voltage from the  KS module to the ECM
drops, and this signals the ECM to retard timing.
If CKT 496 is routed too close to secondary ignition
wires, the KS module may see the interference as a
knock signal, resulting in false retard.
An intermittent problem may be caused by a poor or
corroded connection,  rubbed through wire connec-
tion, a wire that is broken  inside the insulation, or a
corroded wire.
TEST DESCRIPTION:
Number(s) below  refer to circled  number(s) on the
diagnostic chart.
Any circuitry that is suspected as  causing the inter-
mittent complaint should be thoroughly checked  for
backed-out   terminals,   improper   mating,  broken
locks, improperly formed or damaged terminals, poor
terminal-to-wiring  connections, corroded  terminals
and/or wiring, or physical damage to the wiring har-
ness. After repairs,  clear codes following  “Clearing
Codes” in “ECM Self-Diagnostics.”  Failure to do so
may result in codes not properly being cleared.
1.
This step ensures that the knock sensor circuitry
is within the proper resistance value.
2.
Applying 12 volts with a test light to CKT 496 sim-
ulates a signal from the knock sensor. The knock
sensor is faulty if a response occurs.
3.
4.
5.
This step checks if a voltage signal from the KS
module is present at the ECM.
This step determines  if ignition voltage is avail-
able to power up the KS module.
This step confirms the ability of the KS module to
remove the voltage  from the signal line when  it
sees spark knock.  Since the knock sensor pro-
duces an AC voltage signal, it may be necessary
to repeatedly touch  the harness connector with
the test light probe to simulate this type of signal.
6.
This step checks the ground circuit from the  KS
module.Ifthetestlightisdim,checkground(CKT
486)
for excessive resistance.
Index
5C-96 - ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY)
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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- 930 pages
Document File TypePDF
CopyrightAttribution Non-commercial
(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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