1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Important Information
On  MIE engines  which are  equipped  with V-drive
transmissions, transmission output  shaft rotation is
the same as engine rotation with transmission in for-
ward gear. Because of reversed engine mounting po-
sition, however, a RH propeller is required, if engine
is LH (CCW) rotation; or a LH rotation propeller is re-
quired, if engine is RH (CW) rotation.
Shift Control and Cables
!
CAUTION
Shift control and shift cable must position trans-
mission shift lever exactly as stated in this manu-
al, or transmission, as a result of improper shift
lever positioning,  will not be covered  by Velvet
Drive Warranty.
1.   DO NOT  start or  crank  engine without  fluid in
transmission.
2.
3.
Use only recommended fluid in transmission.
Except in an emergency, never shift transmission
at engine speeds above 1000 RPM.
IMPORTANT:  Velvet  Drive  Warranty  is  jeopar-
dized if  the shift  lever poppet  ball or  spring is
permanently removed, or if shift lever  is reposi-
tioned or changed in any manner.
4.   Free wheeling of one propeller (in a twin engine
boat), at trolling speeds, will  not cause damage
to  the  transmission;  however,  boat  operation
above trolling speed should be avoided. Be sure
proper fluid level exists before free wheeling pro-
peller.
Remote control used must position transmission shift
lever over the  letter “F” embossed on  transmission
case when remote control is placed in forward gear
position. Transmission failure will  occur if transmis-
sionshiftleverispositionedovertheletter“R”andthe
wrong rotation propeller  is used to  propel boat for-
ward.
5.   DO NOT paint shift lever poppet ball and spring.
An accumulation of paint here will prevent proper
action of the detent.
6.
Always replace oil cooler and hoses after a trans-
mission failure or prior  to installing a new or re-
built transmission. Metallic particles from a failure
tend to collect  in the cooler  and hoses and will
gradually  flow back  into  the  fluid  system and
damage transmission.
Remote control also must provide a total shift cable
travel (at transmission end)  of at least 2-3/4 in.  (70
mm). This is necessary to position transmission shift
lever fully in the forward and reverse gear positions.
Insufficient shift cable travel will cause transmission
to slip and eventually fail.
7.
Always use  specified  oil cooler,  hoses and  fit-
tings. Hoses must be at least 13/32 in. (10.5 mm)
I.D. Oil cooler,  hoses and fittings must  be suffi-
cient size to maintain transmission fluid (in sump)
at 140-190°F (60-88°C).
Engine
Engine rotation is indicated on engine specifications
and serial number decal on flame arrestor cover. En-
gine rotation  is described when  observed from the
rear of the engine (transmission end) looking forward
(water pump end).
Propeller
Propeller rotation is described when observed  from
the rear of the boat (stern) looking forward (bow end).
The  term “left-hand”  (LH) refers  to  rotation in  the
Installed angle of MIE inboard transmission and en-
gine should not exceed a maximum of 18° of the wa-
ter line.
counterclockwise
(CCW)
direction.
The
term
“right-hand” (RH) refers to  rotation in the clockwise
(CW) direction.  A LH  propeller will  move the  boat
forward when  rotated counterclockwise. A RH  pro-
peller will move the boat forward when rotated clock-
wise. Propeller rotation is not  necessarily the same
as engine rotation.
Transmission
Transmission gear ratio (in forward gear) is marked
on transmission identification plate, which is located
on the port (left) side of transmission. Transmission
output shaft rotation and propeller  rotation required
is  indicated   on  a   decal  on   transmission  case.
Transmission  rotation  is  described  when   viewed
from the  rear of  transmission  with transmission  in
forward gear selector position.
Index
90-823224--2  796
VELVET DRIVE V-DRIVE TRANSMISSION - 8B-3
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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