1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

Table of Contents
Page
Torque Specifications  . . . . . . . . . . . . . . . . . . . . . 9A-1
Tools/Sealants  . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-1
Precautions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-1
Power Steering Pump and Components
(Exploded View)   . . . . . . . . . . . . . . . . . . . . . . . . . 9A-2
Important Service Information . . . . . . . . . . . . . . 9A-3
Pump Pulley Replacement . . . . . . . . . . . . . . 9A-3
Testing and Repair  . . . . . . . . . . . . . . . . . . . . . . . 9A-4
Checking Pump Fluid Level . . . . . . . . . . . . . . . . 9A-4
Filling and Air Bleeding System  . . . . . . . . . . . . 9A-4
Pump Drive Belt Adjustment  . . . . . . . . . . . . . . . 9A-4
Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-4
Removal   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A-5
Mounting Bracket  . . . . . . . . . . . . . . . . . . . . . . . . 9A-6
Hydraulic Hoses and Fluid Cooler  . . . . . . . . . . 9A-6
High Pressure Hose
(Pump-to-Control Valve)  . . . . . . . . . . . . . . . 9A-6
Low Pressure Hose (Cooler-to-Pump)  . . . . 9A-8
Low Pressure Hose
(Control Valve-to-Cooler)  . . . . . . . . . . . . . . . 9A-9
Priority Valve Kit (79691A1) Information  . . . . 9A-11
Installing Reservoir  . . . . . . . . . . . . . . . . . . . 9A-11
Installing Priority Valve  . . . . . . . . . . . . . . . . 9A-13
Filling System with Fluid  . . . . . . . . . . . . . . . 9A-16
Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . 9A-16
System Flow Diagram (Typical) . . . . . . . . . 9A-17
Index
9A-0 - POWER STEERING PUMP
90-823224--2  796
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews.
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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