1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16

INSTALLATION
1.   Remove flame arrestor and fuel meter cover  as
outlined in this section.
1.
Install new  pressure regulator  seal,  fuel meter
outlet passage gasket, and cover gasket.
2.   Using a screwdriver carefully pry up on fuel injec-
tor to remove it from the fuel meter body (Use a
screwdriver  or  rod  under  the  the  screwdriver
when prying up. Leave old gasket in place to pre-
vent damage to fuel meter body).
2.
3.
Install fuel meter cover assembly.
Install attaching screws, precoated with appropri-
ate locking compound to threads. (Short screws
are next to injectors.)
4.
5.
6.
Torque screws to 28 lb. in. (3 Nm).
Connect electrical connectors to fuel injectors.
With engine “OFF,” and ignition  “ON,” check for
leaks around gasket and fuel line couplings.
d
a
73770
CLEANING AND INSPECTION
b
Inspect fuel injectors for damage; replace if necessary.
c
IMPORTANT: When  replacing injectors,  be cer-
tain to  replace  with the  identical part  and part
number. Other injectors may have  the same ap-
pearance, yethaveadifferentpartnumberandbe
calibratedforadifferentflowrate,andifinstalled,
would cause performance difficulty or damage to
the ECM.
73767
a
a -  Fuel Meter Cover
b -  Pressure Regulator Assembly
c  - Gaskets (Regulator Passages)
d -   Screws
73772
Fuel Injectors
NOTICE
Refer to “Service Precautions,” in “Repair
Procedures,” BEFORE proceeding.
a -  Part Indentification Number
REMOVAL
NOTE: Use care in removing fuel injectors to prevent
damage to the electrical connector and nozzle.
IMPORTANT:  The  fuel  injector is  an  electrical
component. DO NOT soak in any liquid cleaner or
solvent, as damage may result.
Index
90-823224--2  796
ELECTRONIC FUEL INJECTION (MULTI-PORT AND THROTTLE BODY) - 5C-151
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1993, 1994, 1995, 1996, 1997
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(4 votes, average: 4.5 out of 5)
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1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 SKU UPC Model
Nick on Aug 13, 2018. Exactly what I was looking for!

Hugely helpful service manual! Perfect. Thank you!


Sonthaya Traipug on May 04, 2018. Freelance Yachts Service

Manuals are all Important for Technician


Glenn on Dec 02, 2015. Nice

This book is invaluable if you do your own repairs. Great book.


Joseph on Oct 04, 2015. 1997 7.4l Bravo

Could not find a copy until a search brought me here.
Excellent print.
Thank you


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